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Lead Facilities Control Systems Engineer

2 months ago

Bowling Green, United States AESC Group Full time

AESC is looking to add a Lead Facilities Control Systems Engineer to our team operating in the US region.

  • Full-Time
  • **Preferred Locations: ** Murfreesboro, TN; Bowling Green, KY; Florence, SC; and other strategically situated areas optimized for travel to our sites.
  • Hybrid - 2-3 days per week on-site
About AESC US LLC

AESC is an exciting, newly created global organization committed to solving the challenges of a sustainable future and becoming the leading supplier of full-value-chain battery solutions. Our lithium-ion batteries can be found in nearly one million electric vehicles worldwide and have a stellar safety record of zero-critical issues. AESC US is leading the way in battery technology. We design and manufacture EV battery technology for various electric vehicles and equipment. We are working hard towards unlocking the full potential of sustainable energy and climate change mitigation. We will continue to build upon our successes and expand into new markets and industries, producing innovative and competitive products and technologies that advance the goal of a zero-carbon emission future. AESC is headquartered in Japan and has battery manufacturing locations in Japan, UK, China, and the U.S.

AESC Mission

Our mission is to solve the challenges for a sustainable future. Together, we can make a meaningful impact.

About the Role

As AESC ramps up new battery manufacturing facilities across the Southeastern United States to meet rising demand from automotive OEM partners, we are expanding our local engineering teams to support smooth plant launches.

As the Lead Facilities Control Systems Engineer for Global Industrial Development, you will collaborate with cross-functional teams to integrate Industrial Facility systems. These systems will include Compressed air, Cooling water, Chillers, HVAC, Lighting, Security, Fire Suppression, and Manufacturing equipment.

We are looking for an automation leader who can direct Engineering Contractors and integrators to develop a fully integrated and automated Facility.

Your Team

You will be reporting directly to the Controls Engineering Manager of our Global Industrial Development function. You will collaborate closely with a group of dedicated professionals, each contributing their unique skills and expertise to our collective success You will join a growing team of talented individuals in roles such as construction management, construction design experts, product design and process design teams, logistic and plant operation teams, fostering a collaborative and dynamic work environment. In this role, you will have the opportunity to lead, mentor, and collaborate with your colleagues to drive impactful results. Our team values creativity, initiative, and a collaborative spirit, and we look forward to welcoming you to this dynamic work family where your contributions will play a vital role in achieving our common goals.

What You Will Do
  • Direct Contractors: Work with General Contractor and Engineering Design Contractors to evaluate and approve the Facility Control System design.
  • Vendor and Supplier Management: Lead interactions with external suppliers and vendors for Facility Equipment, ensuring the procurement of cutting-edge components.
  • Instrumentation: Assist Process engineers with correct selection and placement of Instrumentation including air Particle sensors, Flow, Pressure, and temperature sensors.
  • SCADA/HMI: Work with the team to develop standard HMI and SCADA designs using Ignition by Inductive Automation.
  • Standards: Develop Standard specs and Basis of Design for a fully integrated and Automated Battery Manufacturing Facility
  • Controllers: Familiar with different controllers and control systems including PLCs and DDCs.
  • Monitoring/Reporting: Establish and maintain advanced monitoring protocols, including real-time analytics and machine learning to track facility performance, energy Consumption, and predictive maintenance needs.
  • Interface with Stakeholders: Engage with internal and external stakeholders to understand requirements, address concerns, and ensure seamless collaboration, fostering strong relationships that contribute to the success of our initiatives.
  • Commissioning: Supervise integrators to ensure seamless and on time commissioning of supervisory control systems. Assist with developing commissioning test plans and documentation. Troubleshoot installation discrepancies.
  • Operation: Assist local personnel on day-to-day operation of Facility to ensure optimal performance.
  • Training: Train Local facility operations and maintenance.
  • Optimization: Conduct regular assessments using data analytics to identify opportunities for system optimization and improvement.
  • Demonstrate Leadership Skills: Exhibit strong leadership qualities by providing guidance to team members, fostering a collaborative and innovative work culture, and solving challenges with a forward-thinking mindset.
  • Stay Informed on Industry Trends: Stay abreast of industry trends, technological advancements, and market dynamics, applying this knowledge to day-to-day activities and contributing to our competitive edge in the market.
  • Regulatory Compliance: Stay at the forefront of emerging standards and regulations pertaining to Facility Controls, ensuring code compliance. Implement advanced features to enhance safety and environmental regulations in Industrial Building operations.
What You Need
  • Bachelor's degree in electrical engineering, controls Engineering or a related field
  • 8-10+ years of hands-on experience in the design, implementation, and optimization of Facility Control Systems in an Industrial Manufacturing Environment
  • In-Depth Knowledge of Facility Industrial Hardware and Software with expertise in advanced control strategies and system integration
  • Familiar with protocols such as Profinet, ModbusTCP, Ethernet/IP, BACnet, OPC
  • Proficiency in programming languages commonly used in PLC controlled Facilities: Structured Text, Ladder Logic, Function Block Diagram, Sequential Function Chart (SFC), IEC 6113-3 Standard, JSON
  • Experience with integrated Facility safety systems like Fire alarm, Gas detections, Access Control, etc.
  • Instrumentation: Experience with selecting instruments to support facility monitoring such as Flow, Pressure, Air Particle sensors, Temperature, and Pressure. And Experience with Output devices for control including On/Off Valves, Control Valves, Pumps, VFDS, HVAC VAVs, etc.
  • Clean/Dry Room: Experience with controlling Facility equipment (like HVAC, DHUs, AHUs) to maintain a clean and dry room for sensitive industrial processes.
  • Strong understanding of Network layout and infrastructure, Fiber, Ethernet Switches,
  • Experience with Siemens PLC S7, TIA Portal, DDCs, Distech, Siemens Disego
  • Experience with Ignition by Inductive Automation a Plus
  • Start-up Experience: Experience or familiarity with the dynamics of start-up environments, showcasing an ability to thrive in agile and fast-paced settings.
  • Experience in leading and mentoring engineers
  • Understands and follows all standards of IATF16949 and VDA 6.3 quality standards. (Training and awareness will be provided for those who are not familiar with these standards)
  • Understands and follows all standards of ISO14001 environmental standards. (Training and awareness will be provided for those who are not familiar with these standards)
What We Offer

Welcome to our state-of-the-art Gigafactory where you'll have the opportunity to tackle the world's most fascinating challenges alongside exceptionally talented individuals who are driven to make a difference. At AESC, we offer a comprehensive compensation package, including a competitive salary and a rewarding AESC bonus program. In addition, we provide a range of valuable benefits, such as 401K, and health insurance. We strive to ensure that our employees are well taken care of, enabling them to focus on their work and contribute to our collective mission of changing the world.

  • An inclusive and diverse work environment that fosters and encourages professional and personal development.
  • Highly automated, clean, safe, and temperature-controlled production environment
  • Medical, Dental and Vision Insurance
  • HSA and Flexible Spending Accounts
  • 401K with company match
  • Life Insurance (Company paid and additional voluntary life available)
  • Paid Vacation and 14 Paid Holidays
  • Short term and long-term disability coverage (Company Paid)
  • Tuition reimbursement
Application Process

Even if you don't meet every requirement listed, if you believe this role suits you well, we encourage you to apply. Your application gives us the opportunity to learn more about you and explore potential fits within our team.

Following the submission of your application, we are committed to providing timely responses to all applicants, though response times may vary depending on the volume of submissions. If you do not receive an immediate response, please rest assured that this in no way reflects on the quality of your candidacy. Your application will be retained in our files, and we may reach out to you for future roles that align with your skills and interests. As our organization experiences rapid growth, we appreciate your patience in this process. We are actively working each day to enhance our application procedures to ensure a smoother and more efficient experience for all applicants. Thank you for your understanding and enthusiasm for joining our dynamic team.

Equal Employment Opportunity

At AESC, we are committed to providing Equal Employment Opportunity (EEO) to all individuals. We participate in E-Verify and will provide the federal government with your Form I-9 information to confirm that you are authorized to work in the U.S Join us in our passion to design, manufacture, and sell high-performance products, contributing to a sustainable and zero-carbon emission future.

Physical Requirements

The physical demands described here are representative of those that must be met by an employee to successfully perform the essential functions of this job. Reasonable accommodation may be made to enable otherwise qualified individuals with disabilities to perform the essential job functions.

  • Ability to sit for extended periods of time.
  • Ability to read, write, speak, hear; stand; walk; use hands to finger, handle, or feel; reach and lift with hands and arms frequently throughout the day.
  • Required to occasionally lift, push, pull and/or move up to 10 pounds and occasionally required to lift, push, pull and/or move up to 35 pounds.

Travel

Up to 30% within region (US) and foreign (UK, EU, CH, JP, others) travel for project support.

Work Environment

The work environment is primarily an automated manufacturing plant with a concrete floor and is characterized by some temperature extremes, moderate noise, and forklift traffic. The individual must be able to perform all essential functions as appropriate on the plant floor, in meetings, and with employees, management, customers and suppliers.

Candidate must perform the essential duties and responsibilities with or without reasonable accommodation efficiently and accurately, and without causing significant safety threat to self or others. The statements made herein are intended to describe the general nature and level of work being performed by employees assigned to this job classification. They are not intended to be construed as an exhaustive and inclusive list of all responsibilities, duties, and/or skills required of personnel so classified.

Hiring is contingent upon successful completion of drug screen and background check. AESC US LLC is a drug-free workplace.