Paint/Adhesive Application Engineer

2 weeks ago

Troy, United States International Automotive Components Full time

General Description:Provide Advance, Product, & Manufacturing engineering feasibility support for new paint/adhesive systems.Develop supplier RFQ's. Recommend appropriate/coating/adhesive technologies, quote, reviews/vetting, sourcing decision, and technical discussions with IAC management & OEM's.Support manufacturing facilityAssist IAC plant in racks design and development to achieve optimum loading factors within system application cycle time.Assist in system run-offs and approval processes to assure prompt PPAP based quoted cycle times and OEE.Participate in cost negations pertaining to racks and fixture engineering change costs.Support pre-production system start up at IAC Manufacturing plants during the PPAP process.Provide technical support to IAC Manufacturing plants on troubleshooting existing manufacturing processes and/or product lines to achieve customer quality standards and profit objectives.Assist in optimizing manufacturing efficiency and quality standards through the implementation of improved processes, materials, methods, and facilities.Maintain IAC paint and adhesive equipment standards.Ensure projects are executed with the proper safety devices per OSHA, NFPA, ANSI and IAC Standards.Supporting appropriate plant Kaizen as required.Position Specific Requirements (PSR)Physical Requirements: Must have flexibility to work at and travel to IAC plant locations and supplier locations.30%-40% of time will be spent traveling supporting manufacturing locationsQualificationsEducation: BS/BA required. MS/MBA preferred.Experience:Requires 8-12 years of experience.10+ years in paint process/application.Knowledge of basic paint chemistry and solvents.Must understand and able to calculate paint transfer efficiency.Understanding of adhesive characteristic and application.Develops and analyzes statistical data to establish and control all aspects of the assigned processes.Assist in process optimization changes and cost saving opportunities.Review product changes to determine process and equipment changes required with plant process engineer.Investigate product quality changes as well as facility changes needed related to current/new model development. Process planning and modifications (current/new model development) with plant process engineer. Understanding surface treatment methods and process. (Flame, plasma, corona, or adhesion promoter.) Review and interpret OSHA, ANSI, NFPA, or other applicable regulations for new system with plant process engineer.Knowledge/Skills/Abilities: Must have good negotiating skills. Position involves reviewing and establishing tool costs with suppliers and OEM cost analyst. Must be able to work independent of direct supervision, especially when away from the office. Must be able to work as a member of the launch team, be proficient at working with all levels of the organization, while maintaining a sense of individual accountability and responsibility.

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