Sr. Mechanical Design Engineer Battery

3 weeks ago

Auburn Hills, United States CareerBuilder Full time

Position Description:

The Senior Mechanical Design Engineer will be responsible for the design and development of various battery pack and power electronics applications in support of FEV's e-mobility projects. These projects will include elements of mechanical, electrical and/or thermal components as well as complete battery pack assembly. The right candidate will support the mechanical design of these systems from concept initiation through production release

Job Responsibilities:

Lead project activities in mechanical and/or thermal design in battery pack and power electronics engineering for e-mobility applications.

Mechanical packaging for various cell formats (cylindrical, prismatic, pouch)

Mechanical packaging for various pack components (modules, busbars, wiring, connectors, control modules, cold plates, cooling hoses)

Mechanical design and vehicle integration of power electronic enclosures and or thermal systems including implementation of sealing and venting strategies.

Perform design activities such as

Module design and development (cell mounting, spacing, connecting, cooling)

Mechanical / structural design (durability, crash, light weighting)

Integration of electrical systems and components (fuses, contactors, wiring)

Cooling system design for thermal management

Production release and development cycle experience

Interface with suppliers to execute supplier quality processes such as PPAP

BOM management / reporting

Change management

Documentation and report creation

Create 2D drawings based on parametric CAD models per ANSI and ISO standards

Datum strategies, Geometric Dimensioning & Tolerance (GD&T), Stack up Analysis, Design for Manufacturing and Design for Assembly.

Work closely with and lead cross functional team members (vehicle, modeling and simulation, software, functional safety)

Communicate project progress to leadership and manage project risk

Prepare for and participate in formal and informal design review activities

Coordinate design activities with global partners

Required Qualifications:

BSME

5 years minimum experience in mechanical, electrical and/or thermal products for production applications

Knowledge in engineering materials. Should have good understanding of different materials and grades

Strong interpersonal skills

Fundamental understanding of mechanical simulation techniques and processes

Advanced knowledge of manufacturing processes

Experience following a product development process

DVP development and reporting

DFMEA / Risk analysis development

Excellent written, verbal and presentation skills in English

Basic knowledge in automotive certification standards (UN, UL, IPC, SAE, ISO and FMVSS) and design for manufacturability.

Basic power electronic and EV systems and architecture knowledge (DC/DC, Inverters, Batteries Chargers etc.)

Proficient in 2D drawing and 3D CAD creation and release on commercial platforms namely CREO, NX and CATIA.

Must have hands on design skills in using the CAD to route wire harnesses, sheet metal parts, plastic components, and machined components

Experience with Siemens Team Center or other PLM

Preferred Qualifications:

5 years' experience in Battery Pack design for e-mobility applications with expert power electronic and EV systems and architecture knowledge

Understanding of cell chemistry (LTO, NMC, NCA, LFP), performance and testing

Background in modeling, simulation, and analysis (i.e., durability, thermal, electrical)

Understanding of electrical, thermal, and mechanical characteristics of cells, modules and/or packs (SOC, SOH, DOD life cycle etc.)

Background in prototype builds and component validation

Working experience in the design of injection molded engineering plastics, seals, machining, diecast aluminum, and stamped metal parts

Engineering Master's degree

Experience working for an OEM or Tier-1 supplier

Familiarity with Advanced product quality planning (APQP

U.S. Citizen or Perminent Resident preferred

Physical Demands

:

The physical demands described here are representative of those that must be met by an employee to successfully perform the essential functions of this job. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions.

Regularly required to use hands to finger, handle, or feel objects, tools, or controls and reach with hands and arms. The employee frequently is required to stand, walk, sit, and talk or hear. The employee is occasionally required to stoop, kneel, crouch, or crawl. Must occasionally lift and/or move more than 5-10 pounds. Specific vision abilities required by this job include close vision, distance vision, depth perception, and the ability to adjust focus. The noise level in the work environment is usually moderate.

Company Overview:

FEV is a globally leading engineering and digital mobility company. Together with our customers, we are shaping the future of the mobility sector for carbon-neutral and efficient, connected, and safe transportation. Through our in-depth expertise we provide customers and society with cutting-edge solutions for the highest value of mobility and the most advanced transport experience from A to B. Our expertise includes intelligent software and sustainable propulsion system development, as well as full vehicle engineering. Additionally, our range of services includes sophisticated systems engineering, cyber physical system development, software- and E/E-integration for software defined vehicles with highly automated and safe driving functionalities as well as vehicle integration. FEV's engineering capabilities span the entire mobility ecosystem including all on-road applications as well as rail, marine, aerospace, agriculture, construction, mining, and industrial applications. Additionally, we transfer our elaborate know-how and innovations to adjacent markets, such as the energy sector, to deliver best-in-class industry solutions.

The FEV Group currently employs 7,000 highly qualified specialists in customer-oriented development centers at more than 40 locations on five continents.

Headquartered in Auburn Hills, MI, FEV North America, Inc. employs more than 500 highly skilled specialists. For more about FEV please visit our website at

Equal Opportunity Employer/Veterans/Disabled
#J-18808-Ljbffr

  • Battery Design Engineer

    3 weeks ago

    Auburn Hills, United States Brightwing Full time

    ResponsibilitiesDevelops detailed product requirements based on regulations, customer requirements, and internal requirements.Develops mechanical systems and components to house, structurally support, thermally manage, and electrically connect a variety of types of Li-Ion batteries.Specifies components (materials, structures, fuses, housings, etc.) and...

  • Battery Design Engineer

    3 weeks ago

    Auburn Hills, United States Brightwing Full time

    ResponsibilitiesDevelops detailed product requirements based on regulations, customer requirements, and internal requirements.Develops mechanical systems and components to house, structurally support, thermally manage, and electrically connect a variety of types of Li-Ion batteries.Specifies components (materials, structures, fuses, housings, etc.) and...

  • Battery Design Engineer

    3 weeks ago

    Auburn Hills, United States Brightwing Full time

    ResponsibilitiesDevelops detailed product requirements based on regulations, customer requirements, and internal requirements.Develops mechanical systems and components to house, structurally support, thermally manage, and electrically connect a variety of types of Li-Ion batteries.Specifies components (materials, structures, fuses, housings, etc.) and...

  • Senior Mechanical Design Engineer

    3 weeks ago

    Auburn Hills, United States TRG Full time

    Responsible for the design and development of various battery pack and power electronics applications in support of e-mobility projects - including elements of mechanical, electrical and/or thermal components as well as complete battery pack assembly.RESPONSIBILITIESLead project activities in mechanical and/or thermal design in battery pack and power...

  • Battery Validation Engineer

    1 week ago

    Auburn Hills, United States SEGULA Technologies Full time

    Company Description MUST be authorized to work in the United States for any employer. MUST be available to start working within 3 weeks of the offer acceptance date. SEGULA TECHNOLOGIES is hiring a Battery Validation Engineer to join our growing team in Auburn Hills, MI. We offer a competitive salary and benefits plan, and great opportunities for career...

  • Battery Validation Engineer

    3 weeks ago

    Auburn Hills, United States SEGULA Technologies Full time

    Company Description MUST be authorized to work in the United States for any employer. MUST be available to start working within 3 weeks of the offer acceptance date. SEGULA TECHNOLOGIES is hiring a Battery Validation Engineer to join our growing team in Auburn Hills, MI. We offer a competitive salary and benefits plan, and great opportunities...

  • Battery Systems Triage Design Engineer

    7 days ago

    Auburn Hills, United States Segula Technologies Full time

    Company Description Accelerate your career with a fast-growing global engineering group. At SEGULA Technologies, you'll work on exciting projects and help shape the future in a company where innovation goes hand in hand with engineering. 3D printing, augmented reality, autonomous vehicles, the factory of the future... these are the daily rhythms of our...

  • Battery Build Coordinator

    4 weeks ago

    Auburn Hills, United States Tata Technologies Full time

    Description:Function: To organize, schedule and manage the build of prototype battery pack assemblies for B Sample design verification (DV) testing and Mule level vehicle builds to support product launches for Company. Responsibilities include but not limited to:1. Bill of Materials (BOM) management. Release BOM into Company BOM management system.2. Manage...

  • Sr. Quality Engineer

    2 weeks ago

    Auburn Hills, United States Samsung SDI America Inc Full time

    Job DescriptionJob DescriptionDUTIES AND RESPONSIBILITIESTechnical Consultation and Needs Assessment: Collaborate closely with sales teams and clients to understand their energy storage requirements, challenges, and objectives. Conduct comprehensive technical assessments and analyses to identify optimal battery solutions that address client needs and deliver...

  • Battery Build Coordinator

    3 weeks ago

    Auburn Hills, United States Tata Technologies Full time

    Description:To organize, schedule and manage the build of prototype battery pack assemblies for B Sample design verification (DV) testing and Mule level vehicle builds to support product launches for Company. Responsibilities:of Materials (BOM) management. Release BOM into Company BOM management system.receipt of full bill of material for battery pack...

  • Battery Build Coordinator

    3 weeks ago

    Auburn Hills, United States Tata Technologies Full time

    Description:To organize, schedule and manage the build of prototype battery pack assemblies for B Sample design verification (DV) testing and Mule level vehicle builds to support product launches for Company. Responsibilities:of Materials (BOM) management. Release BOM into Company BOM management system.receipt of full bill of material for battery pack...

  • Battery Lifetime Analyst

    7 days ago

    Auburn Hills, United States Freudenberg NOK Full time

    * Planning, development, evaluation, and data analysis of lifetime testing. * Develop cell degradation models and battery lifetime models for FBPS battery products. * Perform lifetime and warranty analysis for FBPS products in a variety of applications and markets using lifetime models, statistical analysis, and other methods. * Document and present findings...

  • Test Engineer- Battery

    3 weeks ago

    Auburn Hills, United States LER TechForce Full time

    Project Coordinator Are you looking to work for a company that provides an innovative work environment, and your voice is heard? We have an open position for a Test Engineer to work for our client based near Auburn Hills, MI Who we are : LER TechForce is an industry leader in embedded controls, software, functional safety, and engineering talent. For...

  • DRE - Battery Pack and Base Engine

    6 days ago

    Auburn Hills, United States Segula Technologies Full time

    Company Description Accelerate your career with a fast-growing global engineering group. At SEGULA Technologies, you'll work on exciting projects and help shape the future in a company where innovation goes hand in hand with engineering. 3D printing, augmented reality, autonomous vehicles, the factory of the future... these are the daily rhythms of our...

  • Mechanical Design Engineer

    1 week ago

    Auburn Hills, United States Path Engineering Full time

    Job DescriptionJob DescriptionRoleAs a Mechanical Design Engineer (also known as Equipment Design Engineer, Mechanical Development Engineer), you'll be responsible for executing equipment design, conducting feasibility studies, preparing specifications, and creating technical documentation. You'll develop mechanical solutions for various types of...

  • Mechanical Design Engineer

    3 weeks ago

    Auburn Hills, United States Jatca Full time

    . The primary skill set for positions are experience with Inventor 3D, SolidWorks 3D, or NX 3D design and AutoCAD 2D skills. Experience with automation, powertrain assembly, or special machine design is also preferred. Position summary: Summary - Responsible for mechanical equipment design from concept through the development of final layouts and bills of...

  • Automotive Battery Build Coordinator

    1 week ago

    Auburn Hills, United States G-TECH Services, Inc. Full time

    Job DescriptionJob Description100 % on site in Auburn Hills, MI.Function: To organize, schedule and manage the build of prototype battery pack assemblies for B Sample design verification (DV) testing and Mule level vehicle builds to support product launches for Company.Must have 3 years of professional work experience in automotive industry.Requirements: •...

  • Battery Component Test Engineer

    2 weeks ago

    Auburn Hills, United States Optimal Inc. Full time

    Job DescriptionJob DescriptionDescription:The Battery Component Testing EngineerThe Battery Component Testing Engineer is responsible for ensuring that each kitted set of components for a high voltage traction battery are all tested and confirmed to be in working condition and within necessary specifications, and that all electronics are communicating...

  • Mechanical Design Engineer

    3 weeks ago

    Auburn Hills, United States Job Impulse Full time

    Job DescriptionJob DescriptionJob Impulse has a Mechanical Design Engineer opportunity at an automotive facility located in Auburn Hills MI!Essential Duties and Responsibilities•Compliance with company, legal, and regulatory requirements for Health, Safety, and Environmental topics in order to foster a culture of Health & Safety.•Executes equipment...

  • Battery Component Testing Engineer

    4 days ago

    Auburn Hills, United States Talascend Full time

    Talascend is currently seeking a Battery Component Testing Engineer for a contract opportunity located in Auburn Hills, MI. OVERVIEW: The Battery Component Testing Engineer is responsible for ensuring that each kitted set of components for a high voltage traction battery are all tested and confirmed to be in working condition and within necessary...