Research & Development Engineer

4 weeks ago


Dover, United States Welch Fluorocarbon Inc Full time

Job Type

Full-time

Description

Welch Fluorocarbon, Inc. is currently looking to fill the role of Research & Development Engineer for our Technical Services Team.

Since 1985, Welch Fluorocarbon has specialized in providing thermoformed and heat-sealed products to a variety of customers. We utilize the best, thin, high-performance films. Welch Fluorocarbon was founded to answer the industry's demand for high-performance plastic products.

Our corporate culture is a true team environment where there is a presence of clear purpose, the strength of real community and the celebration of individual creativity. The foundation of our culture is based on the core ideology of balance. As part of our culture and promoting balance for Team Members lives, Welch provides a competitive benefits package.

Company Paid Benefits - No Cost to Team Members

•100% Paid Health and Dental Insurance Premiums for you and your family

•Partial reimbursement of any deductibles you may incur for each family member per year

•100% Paid Life, Short and Long-Term Disability Insurance

•120 hours of Personal Time Off (PTO) pay

•10 Paid Holidays annually

•401K Company match up to 5% after one year of employment

•Education reimbursement, up to $1,500.00 annually after one year of employment

•BJ's Wholesale Club membership

•Team Member Referral Bonus Program

Additional Voluntary Benefits - Payroll Deductions

•401K Plan enrollment after 30 days of employment from your start date

•Vision Insurance plans for you and your family

•Aflac Insurance available for additional coverages

Essential Tasks

  • Working together with other Welch Teams and the Customer (as necessary) to conceive, design, and develop new products and processes through engineering analysis, prototyping, risk assessment, and qualification testing from earliest concept to release to manufacturing
  • To manage smaller development projects with minimal direction from more senior engineering staff, considering all technical aspects required to bring given programs to commercial success
  • Evaluate, document, and implement design or process changes to improve performance, quality, manufacturability, safety, and/or cost of existing products/processes
  • Design and verification of tools, gauges and equipment needed for new product or customer product programs
  • Manufacture and verification of initial part prototypes
  • Together with the Project Team and the Product Development Team, support the qualification processes, eventually leading to release to manufacturing
  • Design and lead experiments to confirm/uncover or resolve design questions
  • Assemble, test, and troubleshoot automated manufacturing equipment
  • Create manufacturing documentation for new products and processes
  • Implement LEAN and Six Sigma continuous improvement best practices
  • Inspect tooling, gauges, and developmental customer parts for dimensional accuracy.
  • Develop CMM programs based on part geometry, GD&T and functional requirements to inspect and document / record inspection results, programming changes, and quality assurance data
  • Other miscellaneous tasks as may be assigned from the Research & Development Team Leader
Requirements
  • Bachelor's degree or Master's degree in an Engineering (or Engineering Technology) field
  • Mechanical engineering is preferred, but other disciplines will also be considered
  • Minimum of 4 years of demonstrated engineering experience
  • Some knowledge of plastic part fabrication techniques (common forming/sealing methods & equipment), thermoforming is particularly valuable
  • Knowledge of machine design, simple electrical design, and understanding of common manufacturing practices
  • Six Sigma Green Belt certification or higher preferred
  • Proficient computer skills; Microsoft Word, Excel, PowerPoint, etc. with the ability to learn new ones
  • Advanced skills in 3D CAD software
  • Proficient working knowledge of drawing standards (geometric tolerancing, etc.)
  • Knowledge of CMM programming software and interface preferred
  • Experience with CNC machining and/or manual machining desired but not required
  • Air and motor vehicle travel (either in the US or internationally) when required (

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