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The Automation Manufacturing Engineer in the Medical Manufacturing Injection Molding industry is responsible for designing, implementing, and optimizing automated systems to enhance production efficiency, quality, and safety. This role involves collaborating with cross-functional teams to develop innovative automation solutions tailored to the specific needs of medical device manufacturing.
Key Responsibilities:
- Automation System Design and Implementation:
- Design and develop automated systems and machinery for injection molding processes.
- Collaborate with mechanical and electrical engineers to integrate automation solutions.
- Oversee the installation and commissioning of automated equipment.
- Process Optimization:
- Analyze existing manufacturing processes to identify areas for improvement.
- Implement automation solutions to enhance production efficiency and reduce cycle times.
- Monitor and adjust automated systems to ensure optimal performance.
- Quality Assurance:
- Develop and implement quality control measures within automated processes.
- Ensure that automated systems meet regulatory standards and quality requirements for medical device manufacturing.
- Conduct regular audits and inspections of automated equipment.
- Project Management:
- Manage automation projects from concept to completion, including budgeting, scheduling, and resource allocation.
- Coordinate with vendors and suppliers for the procurement of automation equipment and components.
- Prepare project documentation, including validation protocols and reports.
- Technical Support and Maintenance:
- Provide technical support and troubleshooting for automated systems.
- Develop and implement preventive maintenance programs for automation equipment.
- Train maintenance and production staff on the operation and maintenance of automated systems.
- Continuous Improvement:
- Stay updated with the latest advancements in automation technologies and best practices.
- Lead continuous improvement initiatives to enhance manufacturing processes and automation systems.
- Participate in cross-functional teams to drive innovation and process improvements.
- Bachelor's degree in Engineering (Mechanical, Electrical, or Automation Engineering preferred).
- 3-5 years of experience in automation engineering within the injection molding or medical manufacturing industry.
- Proficiency in PLC programming, HMI development, and robotic systems.
- Strong understanding of injection molding processes and medical manufacturing standards (e.g., ISO 13485, FDA regulations).
- Experience with CAD software and automation simulation tools.
- Excellent problem-solving skills and attention to detail.
- Strong project management and communication skills.
- Ability to work collaboratively in a team environment.
- Master's degree in Engineering or a related field.
- Certification in automation technologies or project management.
- Experience with Six Sigma or Lean Manufacturing methodologies.
- Knowledge of data analytics and IoT applications in manufacturing.
- This role typically operates in a manufacturing environment, with exposure to automated machinery and equipment.
- Occasional travel may be required for vendor visits, equipment installations, and training.
- Ability to lift and move equipment and components weighing up to 50 pounds.
- Ability to stand, walk, and perform hands-on tasks for extended periods.