Quality Control Inspector
1 month ago
_**STAR PIPE PRODUCTS **_
- Location: 4018 Westhollow Parkway, Houston, TX 77082_
- Hours: 3:00 pm - 12:00 am (Training for the first few months will be 8 am - 5 pm)_
**Summary**
The QC Inspector assists the Quality Control department with a number of functions including following the sampling and inspection procedure, inspecting items for quality, completing inspection reports, communicating non-conformance to the QC Supervisor, sorting materials, and other quality control duties.
**Essential Functions**
- Completes quality control reports and tests using calipers, tools, and gauges.
- Sorts and moves quality control materials for testing and storage.
**Duties and Responsibilities**
- Incoming Containers and QC Inspection
- Selects items for inspection from the daily inspection log.
- Visual and dimensional inspection of products during Incoming or In-process items
- Read blueprints on all the inspection reports for planned items from the computer.
- Selects sampling plan as per the prescribed guidelines for batch quantity Accept or Rejects.
- Collects all the required instruments for inspection from the QC Lab.
- Manually opens crates and pallets containing inspection items using proper instruments at the Receiving Dock.
- Removes fittings from crate / pallet as per sampling plan, if necessary, using the forklift.
- Inspects for visual, dimensional, other physical properties, and assembly as per the inspection procedure.
- Fills out inspection results and test results into ERP Software.
- Reports any non-conformance found during the inspection to QC supervisor for re-verification and identifies the product by attaching a Red QC tag.
- Attaches a Green tag per procedure to all inspected items which confirm to the requirements.
- Carries out any special QC tests per QC supervisor instructions of the material whenever required per procedure.
- Reviews receiving inspection paperwork as it is completed. Checks that the report complies with the inspection procedure completely.
- Updates the QC inspection log in the computer for the number of items checked and comments if the item checked is found to conform to standards or not. Reports any type of feedback found during the inspection to the QC Supervisor.
- Updates all inspection reports and attaches them with the put-away receiving documents for QC supervisor review and approval.
- Moves rejected material to the QC holds area as per guidelines from QC Supervisor.
- Ensures that nothing is left on the dock pending for QC inspection at the end of the day. In case of problems, reviews them with the QC Supervisor.
**Local PO’s / RMA’s / Return Shipments Inspection**
- Inspects all Local PO’s, RMA’s and customer returns per standard QC guidelines and procedures.
- Reports any non-conformance in the items to the QC Supervisor for his review and approval.
- Updates the paperwork with the accepted, rejected, or rework comment and provides the paperwork to QC Supervisor for his review and approval.
- Accurately prepares all required pictures and papers as per guidelines given by the Supervisor.
**General Responsibilities as QC Inspector**
- Follows all safety measures.
- Ensures proper use and maintenance of all equipment and instruments/gages.
- Maintains good housekeeping.
- Ensures all procedures, including ISO, SPP-QAP-1503, and SPP-GAM-1001, are followed.
- Completes special assignments when assigned from time to time.
- Completes in-process QC inspection in Rework department per standard QC procedure.
- Ensures proper storage of rejected material in the QC hold area and that no material is moved to QC hold from elsewhere without proper identification.
- Completes other duties as assigned.
**Education/Experience**
Required:
- Minimum high school diploma or equivalent.
- Good Communication skills
- 1 year plus quality inspection experience in metal industry or equivalent.
Preferred:
- Associates or Certificate course in Engineering, Quality Control, or related field
- Familiarity with castings & steel products.
- Strong understanding of inspection gauges & tools and documentation to support quality inspection effort.
**Knowledge, Skills, Licenses, Certifications, Etc**:
Required:
- Requires good reading, writing, and verbal English communication skills.
- Basic Math skills
- Basic knowledge of QC systems and requirements.
- Maintains a Material Handling Forklift license.
- Able to work well independently.
Preferred:
- Experience in warehouse operation and inspection in the metal industry is a plus.
- Experience working with quality Controls
- Coordination with another department required
- Familiar with Calipers, Micrometers, and dimensional gauges
- Basic computer skills including Microsoft Excel and Word.
**Physical Demands**
- Able to use a variety of hand-held calipers and various QC gauges up to 60”.
- Able to lift, push, and/or pull 50 lb. parts.
- Exposed to warehouse environment
- Able to stand for long periods of time.
- Able to k
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