Electrical Maintenance Supervisor

1 month ago


Baytown, United States BORUSAN PIPE USA Full time

**About us**

Our work environment includes:

- Modern office setting
- Growth opportunities
- Wellness programs

Borusan Pipe is looking for an experienced Electrical Maintenance Supervisor responsible for managing the electrical team and Providing day-to-day technical support on process control systems and process control-related tasks. Supports implementation of new projects by configuring PLC’s, VFD’s Production PC’s, and HMI’s. This position will create new Electrical project’s and take responsibility for the full scope of installation and commissioning.

**Qualifications**:
1.1. Minimum of an Associate’s degree in Electrical/Electronic Engineering or Technology.

**1.2 Professional Experience**:

- Typically, 7-10+ years of hands-on experience in electrical automation, control systems, and PLC/HMI programming.
- Proven track record of successfully leading and managing projects related to electrical automation.

**1.3 Technical Skills**:

- In-depth knowledge and experience in programming Programmable Logic Controllers (PLCs) and Human-Machine Interface (HMI) systems. Proficiency with popular platforms such as Siemens, Allen-Bradley, or others relevant to the industry.
- Familiarity with industrial communication protocols such as Profibus, Modbus, EtherNet/IP, etc.
- Strong background in electrical control panel design, wiring, and instrumentation.
- Experience with motion control systems, servo drives, and variable frequency drives (VFDs).
- Knowledge of safety systems and standards related to electrical automation.

**1.4 Software Proficiency**:

- Mastery of relevant automation software tools for system design, simulation, and testing.
- Familiarity with CAD software for electrical drawings and schematics.
- Proficiency in designing and implementing Supervisory Control and Data Acquisition (SCADA) systems tailored to the needs of the pipe manufacturing process.

**1.5 Low and Medium Voltage Expertise**:

- Proficiency in designing, implementing, and maintaining low and medium-voltage electrical systems within the plant.
- Knowledge of power distribution systems, transformers, switchgear, and motor control centers operating at low and medium voltage levels.

**1.6 Electrical System Design**:

- Experience in designing electrical systems that meet the specific power requirements of high-frequency welding machines, ensuring efficient and reliable operation.

Familiarity with conducting load calculations, short circuit studies, and coordination studies for low and medium voltage systems

**1.7 Voltage Regulation and Stability**:

- Expertise in implementing voltage regulation systems to ensure stable power supply, especially critical for the consistent operation of high-frequency welding equipment.

1.8 Knowledge of the Turkish language is not a requirement but would be a plus, as it facilitates effective coordination and communication with our parent company

**1. Responsibilities**:
1.1. Work as part of a team to plan, analyze, and control the quality of processes.

1.2. Supervises electrical maintenance personnel over the assigned section of the plant maintenance (Slitter &Mill or Finishing Depts).

1.3. Ensures that maintenance technicians are adequately trained, equipped, and motivated so that the maintenance program can be accomplished in a safe, timely, and cost-effective manner

1.4. Communicates regularly with all maintenance technicians, both individually and as a group, to ensure good two-way communication concerning maintenance issues.

1.5. Conducts employee performance reviews based on job descriptions to determine the competency, knowledge, and contribution of the maintenance technicians

1.6. Inspect, repair, and adjust Programmable Logic Controls (PLC), and Human Machine Interfaces (HMI), and related equipment using electrical test equipment, circuit diagrams, schematics, and blueprints.

1.7. Assist with all computer integration of PLCs, HMIs, VFDs, and process controls.

1.8. Responsible for the training of end users on the operations of newly installed or modified process or control systems.

1.9. Must be available to, on occasion, work outside their regular schedule, to assist in the implementation of process changes.

1.10. The employee is responsible for maintaining maintenance records, inspection reports, and processing Work Orders.

1.11. Ensure a clean and safe working area. Must follow all PPE policies and safety rules.

1.12. Ensure the standard operating procedures (SOPs) and Job Safety Analysis (JSAs) are followed.

1.13.Supports HSE-related programs that will increase awareness and promote a safety culture.

1.14. Ensure the continuous improvement methods and 5S are always in effect in the responsibility area.

**2. Activities**:
2.1. The Electrical Maintenance Supervisor must work to arrange for repair and replacement of instruments and control systems that fail to operate. They must continuously monitor all operation processes so that a malfunction is immedia



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