Working Leader

4 weeks ago

Portland, United States Nichols Portland, LLC Full time

**SUMMARY**:
Responsible for leading production activities in a manner that provides a safe work environment with high part quality in sufficient quantities to meet internal and external customer requirements. Participates in developing and or revising production methods to incorporate Lean Manufacturing principles & drives 7S program.

**ESSENTIAL DUTIES AND RESPONSIBILITIES**:
Other business-related duties may be assigned.

Follows all IATF16949 Procedures, ISO 14001, OSHA, and established Standard Operating Procedures (SOP) and Work Instructions in the performance of these duties.
- Spends 100% of your time on the manufacturing shop floor, leading by example providing purpose, direction, and motivation while continuously improving operations.
- You are a working leader. The expectation will be that you will run machines and or cells a minimum of 30% of your required shift as well as covering for breaks, checking machines and verifying work instructions.
- Hold employees accountable to drive a safe working environment and delivery of quality parts. Develop employes to be effective contributors ensuring continuous production processes.
- **Safety**:

- Safety first mind set, zero accidents, execute and enforce “JUST STOP PROGRAM”.
- Maintain a clean and organized workplace to drive an efficient production environment.
- **Quality**:

- Build one good part at a time, zero defects.
- Ensure all process steps are followed and adhered to.
- Daily Inspect gages for currency.
- Inspect and approve first piece checks.
- Conduct hourly quality inspections on machines to verify process controls are being followed and we are executing within controls.
- **Delivery**:

- Drive daily delivery of OEE >85% to ensure hourly production rates are delivered without interruption.
- Ensure employees remain at their machine and or work center producing parts, eliminate reasons for employees to leave their work center.
- Ensure continuous operations by staggering breaks and meals to ensure machines and cells run without stoppage.
- Ensure machines and cells run thru shift changeovers without interruption.
- Eliminate the need for overtime.
- One-week packed stock for domestic orders
- Two-week packed stock for international orders
- Responsible for executing seamless shift changeover to ensure a continuous 24x5 production operation without interruption.
- Mandatory Gemba hand over walk with incoming work leader to inspect all areas, machines, inventory, and 7S conditions.
- Ensures the 15-minute shift overlap is utilized to ensure zero stoppages and the entire 15-minute overlap is used for production and 7S execution.
- **Conservation**:

- Ensure we are good stewards of our resources, utilize materials and supplies in accordance with designed purpose, identify and deliver opportunities to conserve resources, cut costs, and increase efficiency.
- **Continuous Improvement**:

- Drive Lean manufacturing processing methods.
- Identify and drive improvements that ensure quality product is delivered more efficiently and with less cost.
- Lead Kaizen events as designated
- Responsible for maintenance and inventory of equipment in support of operations
- arbors, gages, adaptors, tools and tool sets to ensure easy, quick access.
- Eliminate waste caused by
- Overproduction
- Excess / poorly managed inventory
- Defects
- Transport
- inefficient and unnecessary transport
- Motion
- Over processing
- unnecessary / added steps
- Waiting
- idle times and delays
- **Maintenance**:

- Ensure all Operator level maintenance is conducted daily.
- Track, support, and coordinate Preventative Maintenance checks to ensure we maximize equipment uptime, equipment life, and reduce maintenance expenses while taking care of our equipment.
- **Inventory**:

- Responsible for accurate inventory creation and reporting.
- Each shift verify inventory numbers are accurate as logged/reported.
- Maintain the inventory in your areas with the discipline and respect it deserves
- neat, organized, clean, free of rust, properly labeled.
- Ensure First in First Out inventory flow.
- Execute minimum of monthly cycle count.
- Daily inventory checks in assigned area, identify and address moved inventory.
- Ensure inventory is pre-staged for scheduled operations.
- **Training**:

- Responsible for the training and sign off from employees to ensure the safe and productive delivery of quality parts on time.
- **Root Cause Corrective Action**:

- Support the investigation of machine, tool, equipment crashes and damage investigations and the thorough collection of forensic evidence to determine actual root cause with the assistance of cross functional team.
- Deliver / execute changes as captured in the Root Cause Corrective Actions specific to your area of responsibility and drive to full resolution to prevent re-occurrence of the issue.
- Post visual reminders to ensure the issue(s) do not re-occur.
- Train / retrain personnel to ensure maximum awareness and to preven

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