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Bag Machine Helper

4 months ago

West Hazleton, United States Amcor Full time

**We are global, we are impacting the lives of millions every day, we are making a difference**:
At Amcor we are inspired to change the packaging industry and are taking on the aspirational challenge to make all our products recyclable or reusable by 2025. Through our products and global footprint, we are in a unique position to truly make a difference in the packaging space. Our products impact the lives of millions of people across the globe every day from food, beverage, pharmaceutical, medical, home
- and personal-care, and other essential products. Amcor is a thriving S&P 500 organisation listed both on the NYSE (AMCR) and ASX (AMC) with US$13 billion in sales. We have a proud history dating back to the 1860’s and come a long way from a single paper mill based in Melbourne to becoming the global leading packaging company. Today, Amcor is an international organisation empowering its 50,000 employees in over 40 countries and across 250 sites.

I.

**Purpose**

Bring supplies (rolls of film, cardboard cartons, chipboard, washers etc.) for the Operator to run the bag machine continuously.

II.

**Duties**

**Task 1: Roll Prep**
- Bring new pallet of rolls from the warehouse to the swivel table or roller tables utilizing a hi-low/Industrial Forklift. Swivel table is 20” high and measures 48”x48.” Pallet holds 2 horizontal rolls. Rolls on the table are 36” to center and 49” to the top of the roll. (Roll weight varies 300-550 pounds.)
- Pull roll shaft and old core off of the bag machine and place on top of the rolls on the table.
- Pull roll shaft out of the old core and place the roll shaft inside core of the new roll. Helper will lift and carry the shaft approximately 3-5 feet. (Roll shaft with core weighs approximately 39 pounds.)
- Tighten up core chucks using an Allen Wrench.
- Place hoist strap on shaft.
- Use automatic hoist to load roll onto the bag machine.
- Swivel table requires 20 pounds of force to push on each side with 2 rolls.
- Stack cores from the finished rolls in box for recycling

**Task 2: Load Machine**
- Wrap nylon sling over each end of the shaft. Then hook sling onto the hoist and push button to lift roll up.
- Guide the roll to the bag machine while roll is on the hoist. (Hoist may require to be pulled with little
- to
- no resistance.)
- Set roll into place on bag machine.
- Record roll weight from the roll label onto the appropriate paper.

**Task 3: Gather Supplies**
- Inspect Bag Machine Operator’s work area to determine what supplies will need to be replenished.
- Gather box supplies. (Box supplies are up to 87” high and weigh 28-32 pounds. Dimensions: 16”x12.5”x5.”)
- Use carts to bring supplies as close to the machine as possible. Then carry box of rubber washers to Bag Machine, which weighs 60 lbs.
- Bring boxes to bag machines using hand-operated carts, a High-lo machine, or pallet-jack. Transportation could be up to 800 feet.
- Gather chip-board and wickets to bring to the Bag Operator. Transportation could be up to 300 feet, weighing approximately 5 lbs.
- Unstack pallets with resin cradle on them from the swivel tables and roller tables. (Weighs approximately 15-20 lbs.)
- Remove excess plastic and place in waste bin.

**Task 4: General Housekeeping**
- Keep area clean - sweep up, remove debris.
- Remove barrels from each machine and take them to the waste dumping station. (Barrels are on a dolly and when the lock mechanism is opened, the barrel is free rolling. Employee walks approximately 50-70 feet to weigh station.)
- Weigh the barrel on the scale and record the waste on the computer
- Then place the barrel in the dumping sled and lock into place.
- Raise barrel and lower barrel to dump the waste using the control buttons to perform this action**.**:

- Return barrel to bag machine location.

**Task 5: Completed Jobs**
- Return completed order forms to the basket located in front of the Converting Dept Office.

III.

**Knowledge**

1.

**Requirements**:

- High School Diploma or GED.
- Previous manufacturing experience preferred, but not required.
- Good math skills required including fractions and percentages.
- Must be able to read a ruler and measure.
- Good computer skills.
- Ability to work with and interact effectively and professionally with coworkers in a team environment.
- Must be able to read, understand and stay current with all department work instructions and procedures.
- Good organizational skills

2.

Sources

On the job training will be provided by employer.

IV.

**Contacts**

1.

Internal

Daily verbal contact with the Operators, Helpers, Crew Leaders, and Scheduler

2.

External

N/A

V.

**Responsibility**
- Safety is top priority
- There is direct responsibility for keeping the assets supplied for continuous running.
- Responsible to keep 4 bag machines or 8 lines supplied, or more when necessary. May assist other helpers.
- Comply with all AIB, Safety, and Company policies
- Be willing to work overtime when needed
- Par