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Process Auditor
2 weeks ago
**Job Title**:Process/Safety Auditor **Reports To**:Maintenance Manager
**Department(s)**:Maintenance **FLSA Status**:Exempt
SUMMARY OF ESSENTIAL FUNCTIONS:
The process and safety auditor has multiple roles supporting the Engineering Department Manager; the HR Director; and the Maintenance Manager. Essentially this person will be performing daily employee labor balancing; auditing process work orders for completion; having ownership of the employee piece rate system; and enforcing safety rules within the plant.
**SPECIFIC DUTIES, ACTIVITIES AND RESPONSIBILITIES** **INCLUDE BUT ARE NOT LIMITED TO**:
Has “dotted line” reporting responsibility to the (Process) Engineering Manager, and the HR Director.
Check and reconcile work orders for completion daily
Oversee TPM Tricorders and label machines on shop floor
Training of new employees for understanding plant safety; collecting labor hours and using Tricorders
Timing of employee labor on new projects by operation
Monitor, analyze and reconcile the “Problem Rate Sheet”
Analyze piece rates, reconcile estimated rates, and report findings to Order Entry and Estimating Engineer
Responsibilities for the Piece Rate System, alleviating transactional ties to Order Entry
Advance the time-keeper position through continuous improvement within the QMS
Takes data from daily labor balancing and reports back to COO for daily production meetings
Full responsibility and control of the Safety Program to eliminate injuries within the plant
Responsible for enforcement of all safety and OSHA requirements, including annual OSHA Log
Actively walks the plant floor to ensure best practices in safety, housekeeping, and use of PPE
Trains new employees in working safely and with understanding company policies
Disciplines employees when necessary for failure to adhere to safety policies
Works with COO to monitor KPI for safety lost time accidents
Makes appropriate improvements to the safety activities in the plant to reduce work time loss injuries
Monitors PPE inventories and makes suggestions for improvements
Is responsible for the safe entry and movement around the plant of all employees and records data accordingly (COVID19)
Monitors and audits the plant 5S program and reports findings back to Maintenance Manager.
Reconcile payroll with order entry and HR, as it relates to piece rate
Fills out accident reports and communicates to HR Director and senior management
Works with HR Director for safety related employee disciplinary activities and filing of related documents
Supports managers with employee labor balancing as required, and provides timely data to HR Director for payroll
Monitors new employee usage of Tricorders and filling out work orders with written production data
Is available to work occasional weekends to provide management support of hourly employees
Provides feedback to managers on findings related to employee safety, wearing of PPE, and timing of labor on jobs
Collects inventory counts of overrun metal, BOM, and corrugated materials and reports back to Customer Service Manager
**POSITION REQUIREMENTS, KNOWLEDGE & SKILLS**:
US Citizen; Fluent in English. A minimum of a high school diploma, or GED is mandatory. Associates (or better) college degree is preferred, emphasis in areas of basic mathematics, written communications, or computer operation. Microsoft Office (Word, Excel, PowerPoint), using MRP systems and software.
At least 5 years working within a production environment. Experience in leading people, filling out reports, communicating to groups of employees, and making improvements to achieve company goals and department KPI.
Knowledge of safety habits and best practices in a factory work environment. Skills to lead and command respect within a diverse work group of hourly factory employees.
PHYSICAL/MENTAL REQUIREMENTS:
**Seeing**: Must be able to read reports, use computers, able to wear safety glasses in factory,
**Hearing**: Must be able to hear well enough to communicate with co-workers, identify machine sounds and forklift traffic
**Standing/Walking**:Must be able to stand and/or walk for long periods in the factory as required.
**Climbing/Stooping/Kneeling**
**Lifting/Pulling/Pushing**: Ability to lift/pull/push to 50 pounds.
**Fingering/Grasping/Feeling**: Ability to work stopwatch, keyboards, gages, hand-tools.
WORK ENVIRONMENT:
The work environment is on-site, within a factory setting; heavy forklift traffic; occasionally noisy; temperature controlled.
Pay: $40,000.00 - $50,000.00 per year
**Benefits**:
- 401(k)
- 401(k) matching
- Dental insurance
- Employee assistance program
- Employee discount
- Health insurance
- Life insurance
- Paid time off
- Referral program
- Vision insurance
Experience level:
- 2 years
Schedule:
- 8 hour shift
- Day shift
- Monday to Friday
- Overtime
Work setting:
- Assembly line
- Factory
- In-person
- Manufacturing facility
- Office
- Warehouse
**Experience**:
- Manuf
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