Senior Mechanical Engineer

1 week ago


Westmont IL, United States Sterling Engineering Full time

Our client is an industry leader specializing in cutting-edge technology for Electric and Hybrid Vehicles , driving innovation at the intersection of advanced hardware and sustainable mobility solutions. They are seeking a Senior Mechanical Engineer who can act as a true “Swiss-Army Knife” on the engineering team—someone who is versatile, hands-on, and excited to own projects from concept through production. This is a rare opportunity to join a people-first organization that invests heavily in professional development, internal growth pathways, and a collaborative culture. The company is scaling rapidly, and this role offers significant room to grow into technical leadership, cross-functional program ownership, or broader engineering strategy positions. Salary is 115k-120k. Summary of the Role: Key Responsibilities: Lead full-scale mechanical design activities from initial concept through detailed CAD modeling, prototyping, testing, and production release. Design and optimize injection-molded components , ensuring manufacturability, durability, and cost-effectiveness. Develop sheet metal designs for enclosures, brackets, assemblies, and structural components. Own and drive DFM/DFA activities while collaborating with suppliers and manufacturing partners. Perform mechanical analysis (tolerance stack-ups, stress, thermal, vibration) to validate component performance. Oversee project management efforts, including timeline creation, task tracking, and cross-functional communication. Support design reviews, build events, and prototype assembly with hands-on troubleshooting as needed. Collaborate with electrical, firmware, and systems engineering teams to integrate mechanical solutions into complete products. Contribute to continuous improvement of design standards, documentation, and internal engineering processes. Required Qualifications: Bachelor’s degree in Mechanical Engineering or related field; Master’s preferred. 6+ years of mechanical product development experience (automotive, EV, aerospace, robotics, or similar industries a plus). Strong proficiency in 3D CAD (SolidWorks, Creo, or equivalent). Proven experience designing injection-molded parts and understanding associated manufacturing processes. Demonstrated capability in sheet metal design fundamentals and best practices.



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