Body Structures Engineer

1 month ago

newark, United States Ingenics Corporation USA Full time

Body Structures Team - a Sr. Engineer to design and deliver world leading Body Structures for our electric vehicle platforms - Upper Body or Underbody.


Our ideal candidate exhibits a can-do attitude and approaches his or her work with vigor and determination. Candidates should have demonstrated the ability to learn quickly and work effectively in a fast-paced, rapidly changing environment and be excellent at multi-tasking.


Role:

  • Responsible for the design and development of weight efficient automotive BIW Structural parts and assemblies to deliver the highest level of performance in NVH, Durability and Crashworthiness performance from a blank page into production with experience developing upper body assemblies.
  • Design with excellence at system and component level with great attention to every detail creating optimized for performance, size, weight, durability and cost
  • Work closely with both internal teams and external suppliers using creativity and teamwork to integrate multiple systems in the most efficient way possible
  • Work closely with other stakeowners and attribute owners across the company such as Vehicle Safety, Vehicle Dynamics, NVH, Durability, Manufacturing, Design Studio, etc. to create world class designs
  • Collaboration with cross functional teams such as CAE by interpreting and using analysis results to guide and evolve the design
  • Collaboration with manufacturing to ensure efficient process sequence and build quality
  • Cross functionally work with Manufacturing, Design and Product Development as well as with Purchasing, Supplier Quality, Stamping and Suppliers on items such as tool buy-offs and secondary component changes
  • Ability to create testing plan and conduct / coordinate physical tests to prove out design concepts and ensure performance targets are being achieved
  • Perform detailed analysis of section properties, materials and manufacturing processes through benchmarking activities to understand competitiveness of designs
  • Coordinate virtual engineering and physical validation testing activities for your designs
  • Coordinate and communicate with interfacing suppliers
  • Effectively provide direction to others and negotiate a balanced solution
  • Determine required tolerances using GD&T
  • Travel domestically and internationally as required



Qualifications:

  • 5+ years of expertise in automotive Body Structures systems and sub-systems at OEM or supplier desired
  • Experience in full life cycle development from concept to prototype to full production
  • Experience with structural load path planning and solving complicated packaging problems
  • Experience in manufacturing processes and joining applicable for body structures such as cold and hot form stampings their advantages, and limitations
  • Experience in prototype assembly and production assembly with the willingness to assemble your own parts
  • Experience in technology, system and supplier selection
  • Proven 3D CAD skills, proficient with CATIA V5/V6 or similar software


Advantageous:

  • Experience working with Class A surface data
  • Experience in setting up the sealing strategies
  • Knowledge of manufacturing processes and joining applicable for body structures such as castings and extrusions, their advantages, and limitations
  • Recent and extensive design release BIW structures experience preferred
  • Ability to effectively prioritize and execute tasks in a high-pressure environment is crucial
  • Detail oriented personality with a determined problem-solving attitude using an Engineering first principles approach

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