Electrical Controls Engineer

3 months ago

durham, United States AISIN North Carolina Corporation Full time

At Aisin North Carolina (ANC), the phrase "We Touch the Future" isn't just a slogan. Our commitment to the future extends not only to our products, but also to our team members, the community and the environment.


ANC is a $1.1billion Tier 1 automotive manufacturer of transmissions and components. ANC's corporate office and primary assembly, machining, and logistic facility (1 million sq. ft.) is located in Durham and Creedmore, NC and home to more than 1500 Team Members dedicated to a bright future so close you can touch it. At ANC, we understand that our future is driven by the work we do today.


Job Summary:

The Machinery & Tools Group (Kouki) Electrical / Controls Engineer is responsible for the ground up electrical and controls system design of new equipment, the overhaul of existing equipment to be reused for new projects, as well as integrating automation into existing equipment to lower labor cost. He/she is also responsible for maintaining the overall build schedule for each job and developing all needed documentation such as wiring drawings, BOM's, and machine manuals to support modifications.


What we Provide to you:

  • Competitive salary for the industry and region
  • 401(k) Matching plan
  • Subsidized Medical Insurance Options, Dental Insurance, Vision Insurance
  • PTO
  • Life Insurance
  • Short/Long Term Disability
  • Health Spending Account
  • Opportunity for strong career advancement in a stable company and industry


Primary Duties & Responsibilities:

  • Understand and implement safe work practices in compliance with company policies.
  • Troubleshoot and resolve electrical and electrical controls issues in circuits containing transformers, disconnects, over current protection devices, and general control components (relays, timers, PLC, etc).
  • Execute electrical and control upgrades to equipment.
  • Work with electrical technician to perform electrical assembly of new and reused machines.
  • Perform testing of machine components and systems to ensure proper function.
  • Work with electrical technician to perform required disassembly of equipment in preparation for shipping to other Aisin facilities or transportation within ANC.
  • Lead the final installation, setup and testing of equipment within the production line (either within ANC or another Aisin facility within the US).
  • Perform electrical design calculations.
  • Design electrical panels per NFPA 79/70UL508A codes.
  • Work with representatives from Operations, Maintenance/Facilities and Quality Engineering to support, design, develop, and implement improvements to equipment and equipment controls.
  • Prepare engineering systems design reports, construction plans, specifications, calculations, equipment selection, and cost estimates for various projects.
  • Work with outside vendors on equipment improvement projects and supervise the installation, startup, testing, and debugging of new or modified manufacturing equipment and controls.
  • Provide technical support for automated mechanical systems, electrical controls, and robots.
  • Develop technical specifications for automated manufacturing equipment.

Accountabilities:

  • Maintain a safe working environment, following company set policies and procedures.
  • Maintain a positive working relationship with all personnel in the company, supporting cross-functional project needs and objectives ensuring all groups hit targets as outlined.
  • Accurately maintain all records for each machine assembly based on project plans.
  • Responsible for ensuring that existing equipment is modified to improve it's functionality.
  • Implement kaizens to improve manufacturing metrics, including but not limited to Availability and Labor Reductions
  • Accurate planning and budget development for investments in existing equipment and various projects involving modifications of resources
  • Create and maintain accurate and confidential documentation for changes to processes and equipment, allowing for continuous improvement of company procedures
  • Participate and lead on a cross functional team to ensure that project objectives are met on time within company quality standards


Knowledge, Skills & Abilities:

  • BS Electrical Engineering and a minimum of 3 years of relevant work experience.
  • Proven knowledge of design and engineering principles and best practices.
  • Strong working knowledge of pneumatics
  • Proficient in AutoCad Electrical with the ability to create detailed electrical schematics.
  • Experience working with electrical distribution and control systems up to 480 VAC, 3PH.
  • Able to effectively distinguish between various wiring colors.
  • Demonstrated trouble shooting/problem solving with pneumatic valves, actuators (pneumatic and electric), sensors (thermocouples, pressure transducers, etc), electric motors, and other typical automation components in an engineering role.
  • Ability to write PCL & GOT/HMI programs from scratch. Mitsubishi preferred.
  • Ability to read electrical prints to wire control panels with components such as motor starters, PLCs, control relays, terminals, sensors, etc. Label all wiring to print. Test each to ensure proper wiring. Install enclosures onto main systems and wire to all external devices per NFPA 79/70/UL508A and company specific requirements.
  • Familiar with NFPA 70E safe electrical work practices (such as Lockout/Tagout, etc).
  • Ability to read and understand engineering drawings (electrical, part and assembly).
  • Quality oriented while setting priorities, goals, and timetables to achieve maximum productivity.
  • Self-motivated, self-directing, with strong attention to detail and excellent time management skills.
  • Works well in a group environment, with the ability to lead projects in a cross-functional environment.
  • Ability to work under limited time constraints. Establishes a systematic course of action for self to ensure accomplishment of a specific objectives. Able to multi-task and work under pressure.
  • Ability to work overtime including weekends as needed.
  • Effective written and verbal communication skills. Ability to clearly communicate information and ideas that others understand and will follow. Also, providing information to supervisors, co-workers, and vendors by telephone, in written form, e-mail, or in person.
  • Strong data analysis skills and ability to solve problems.
  • Ability and willingness to travel with overnight stays may be required to install equipment in other Aisin locations in the US.
  • Willingness to attend training to enhance knowledge. Training may be off site and require travel and overnight stays.
  • Proficient level of skill in using MS Excel, Word, and Outlook.

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