Lead Materials

2 weeks ago

Stanton, United States Supernal Full time

Supernal is an Advanced Air Mobility (AAM) company that’s developing an electric vertical take-off and landing (eVTOL) vehicle and the ground-to-air ecosystem to support the emerging industry. By creating a sustainable, integrated, and human-centered ecosystem, we are committed to taking a thoughtful and responsible approach to entering the AAM market with a product that meets the high level of safety and reliability in today’s air transportation system.

We believe in creative thinking and collaboration to help build a better mobility experience for everyone, improving people’s ability to move – whether for work or play. The Lead Materials & Process Engineer will apply their technical knowledge and expertise to support components across our vehicle. This role will work toward building & implementing conventional and novel materials and process solutions and work with our partners to ensure that delivered hardware meets requirements & leads to the certification & production of new AAM vehicles. This position will collaborate with all Engineering verticals & Supply Chain teams during the design process.

Be responsible for the Materials & Process team’s workflows and focus on composites and structural bonding
Own the evaluation & selection of composite materials, & adhesives to satisfy design requirements
Coordinate the development of adhesively bonded joints & assemblies
Build internal material specifications and process specifications that support manufacturing & ensure quality
Lead & coordinate testing for method development, materials characterization, allowables generation, and design validation
Serve as the M&P representative (Signatory Authority) in design reviews, the production drawing release cycle for hardware components/assemblies, & Material Review Board (MRB) issues.
Assist in building top-level M&P control plans and documentation
Support the manufacture of hardware in-house and at our suppliers
Participate in industry working groups, standards bodies, and relevant technical conferences and symposia to maintain awareness of technology developments & regulatory trends across academia and industry
Mentor junior engineers
Partner with PMO organization to implement build plan
Up to 25% of domestic and international travel
May occasionally support 2nd, 3rd shift or weekend shift
Bachelor's Degree in STEM or related field required; Experience in these areas: thermoset fiber composites, thermoplastic fiber composites, structural bonding, adhesives, plastics, physical & mechanical material characterization, composite material allowables generation & certification
Experience with qualification and implementation of automated/robotic composite
Familiarity with 3D CAD software (CATIA, SolidWorks, NX, or similar)
Knowledge and ability to run materials characterization lab equipment such as FTIR, DSC, SEM, TGA, Rheometer, and Instrons
Ability to perform composite layups and bagging and run equipment related to composite fabrication
Ability to lift/move equipment and tools weighing up to 35 lbs
Familiarity with statistical software, including Minitab, JMP, or similar
Proficiency in writing R&D work instructions and documentation of R&D work
Understanding of composites & adhesive materials and processing methods used for various applications found in aircraft structures
Understanding of materials and processes outside of composites and structural bonding
Ability to lead material allowable certification programs
fabrication methods in a high-rate manufacturing environment
Proficiency in MS Office Suite tools such as Word, Excel, Project & Visio
Experience with aerospace assembly processes preferred #FJ

We are an equal opportunity employer and value diversity at our company. We do not discriminate on the basis of race, religion, color, national origin, citizenship, sex, gender, gender expression, sexual orientation, age, marital status, veteran status, disability status or any other category or class protected under applicable federal, state or local law. Individuals with disabilities may request a reasonable accommodation to participate in the job application or interview process, to perform essential job functions, and to receive other benefits and privileges of employment. This position may include access to certain technology and/or software source code subject to U.If an export authorization from an applicable US regulatory agency is required in connection with your employment, your employment is contingent upon Supernal’s receipt of such regulatory authorization(s) and your continued compliance with all conditions and limitations pursuant to such authorization(s).

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