Lean Program Engineer

2 months ago

brookshire, United States Waaree Solar Americas Inc. Full time

Job Summary Statement:


We are seeking a talented LEAN Engineer with a strong background in manufacturing processes. The ideal candidate will possess a combination of technical expertise, problem-solving skills, and a passion for LEAN Manufacturing. You will collaborate closely with cross-functional teams to implement improvements, streamline operations, and drive innovation in our manufacturing processes.


Essential Job Duties and Responsibilities:

  • Develop overall roadmap for implementation of comprehensive LEAN program and lead the systematic implementation of the program.
  • Lead, coach, and train organization on the use and adaptation of Lean methodology (ex. Hoskin VSMs, Kaizen events, 6 Sigma, etc.) tools and other problem- solving techniques.
  • Partner with functional leaders to assess (VSM) current processes and identify process improvement opportunities, execute action plans, follow-up and assure achievement of enterprise goals.
  • Define and implement the transformation plan for process improvements at the site.
  • Facilitate plant wide Kaizen events that are aligned with the facility’s 3–5-year plan.
  • Standardize training documents, audit forms and other tools.
  • Maintain professional and technical knowledge through outstanding lean manufacturing benchmarking and personal growth and development.
  • Lead, provide, and drive the application of Lean Principles and Methods in all aspects of the business, including potential supply chain partners.,
  • Drive teams toward improved waste elimination, in manufacturing and business processes.
  • Work with leadership to identify opportunities
  • Develop & maintain a LEAN Program Calendar system to plan, support and execute events including the follow-up on open.
  • Lead and coach Managers and Supervisors in the daily review of KPIs, accountability charts and GEMBA developing clear and specific cadence at each level of organization
  • Collaborate with various internal departments, senior management, and external stakeholders to ensure effective communication, training, and education on LEAN matters
  • Work with Supply Chain and quality to drive Lean methodology through the entire supply chain.
  • Collaborate effectively with cross-functional teams, including Production, Quality Assurance, Supply Chain, and Engineering, to drive alignment and achieve shared objectives.

Minimum Requirements and Qualifications:

  • Bachelor’s degree in Industrial, Manufacturing or equivalent engineering discipline preferred.
  • At least 8 years of experience in a Manufacturing environment, preferably a highly automated operation.
  • Minimum of 4 years of experience in implementing LEAN Manufacturing principles in a dedicated Lean role while working in a manufacturing environment, inclusive of
  • Experience working with the TPS principles.
  • Coaching/Mentoring experience.
  • Proficiency in Lean manufacturing principles and other continuous improvement tools, including GEMBA, MMF, CCF, Standard Work, 5S, TPM, Kaizen, Strategy Deployment, Visual, Process control.
  • Excellent analytical and problem-solving skills, with the ability to troubleshoot complex technical issues and implement effective solutions.
  • Effective communication and interpersonal skills, with the ability to collaborate across departments and influence stakeholders at all levels of the organization.

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