Manager, Thermal Engineering
2 months ago
USG is an industry-leading manufacturer of building products and innovative solutions. For more than 120 years, Chicago-based USG has developed award-winning wall, ceiling, flooring, sheathing, and roofing products that enable customers to build outstanding spaces where people live, work, and play. With over 8,500 employees across North America and operations around the world, we are steadfastly committed to our core values: safety, innovation, quality, integrity, service, diversity, and efficiency.
We’re big enough that our professionals have the resources to make a difference, yet small enough that you’re not just a number. You’ll work on key initiatives and build strong relationships across the company that will position USG for growth into the future.
USG offers work-life balance, specialist and general/managerial career paths, promotion from within, exceptional benefits, and incredible long-term career opportunities for the right professional. Each year, we have hundreds of employees who celebrate milestone anniversaries with us.
POSITION SUMMARY
The Manager, Thermal Engineering will lead a team of engineers and consultants responsible for thermal engineering activities as well as energy efficiency tasks focused on the reduction of Scope 1 greenhouse gas emissions. Thermal activities include the design, optimization, commissioning and troubleshooting of key USG process heating equipment, including kilns, calciners and air heating equipment.
The successful candidate will be a technically strong, knowledgeable, and highly motivated individual who will be a champion for Thermal engineering team. Must be self-sufficient and able to meet project deadlines. Will collaborate closely with various stakeholders, including other disciplines within Corporate Engineering, manufacturing, tech services, and third-party vendors.
KEY ACCOUNTABILITIES AND RESPONSIBILITIES
Manufacturing Support
- Use available resources (internal & external) to respond to requests for support related to emergency repairs, troubleshooting, production, and major maintenance problems.
- Follow-up with manufacturing plants when support is requested to ensure that the support being provided is effective and comprehensive to the problem(s) at hand.
- Manage regional support program, ensuring quarterly update reports are sent to all plants.
- Support issues related to emissions testing and meeting permit limits.
Project Development
- Lead development projects, including creation of Scope of Work for Thermal driven projects, with focus on safety, environmental requirements, performance, quality, and reliability.
- Support development activities including sizing of thermal equipment (burners, blowers, ductwork, piping, fuel trains, dampers…etc.).
- Ensure all required equipment specs, RFQs proposals are completed on time.
- Lead team in developing and reviewing general arrangement and P&ID drawings.
- Create Work Order Estimates and track hours throughout project.
Project Execution
- Support creation of equipment specifications and procurement packages.
- Work closely with design groups on development of all necessary drawings, construction documents and manuals.
- Support Factory Acceptance Testing efforts for all major equipment and ensure safe delivery to plant on time.
- Work with Project Management and other stakeholders to develop and meet project timeline.
- Support onsite commissioning and startup activities for all Thermal equipment, coordinating with other disciplines, Project Management, plant and vendors. Ensure new equipment meets success criteria.
Combustion Safety Program
- Lead this key initiative which covers all USG plants in North America that have combustion equipment. Initiative requires frequent communication with various stakeholders and management of extensive amounts of data.
- Manage auditing of thermal equipment, leak testing, burner tuning and repairs to existing equipment. Foundation is based on meeting NFPA codes and requirements.
- Develop annual scope and budget and prepare annual presentation for Manufacturing leadership.
- Plan and manage annual Combustion Safety Training events, at plants and third-party training facilities.
- Provide monthly updates on progress and make necessary adjustments to ensure annual scope is completed on time.
Kiln Efficiency Initiative
- Lead development and expansion of Kiln Efficiency dashboard. Explore opportunities for synergies with Advanced Analytics team.
- Develop projects to add new devices/sensors to improve ability to monitor/track/trend kiln efficiency.
- Use data to identify opportunities to improve efficiency through maintenance, operations, or upgrades.
Sustainability Collaboration
- Explore renewable solutions to reduce manufacturing scope 1 greenhouse gas emissions, including hydrogen combustion, solar thermal, and electrification.
- Work closely with Tech Services and Manufacturing on planning and execution of 2030 roadmap.
- Partner with third parties to obtain government grants/subsidies.
- Manage efforts associated with Hydrogen Hub program.
- Identify, champion and develop projects designed to improve efficiency and reduce use of natural gas, including heat recovery, heat pumps and heat exchangers.
General
- Approximately 25-50% travel to manufacturing plants and other project sites in the US, Canada, and Mexico.
- Research new equipment/solutions to improve safety, efficiency and reliability.
- Stay up to date with changes to codes (i.e. NFPA, CSA) and industry standards.
- Direct team to develop written procedures and specifications to improve project efficiency through standardization.
- Ensure Thermal engineers have all tools, equipment and training required for job, with up-to-date calibration and quality.
KEY QUALIFICATIONS:
Education
- Bachelor’s degree in engineering, preferably Mechanical Engineering, or a related field required.
Experience
- Prior experience participating in large industrial projects/programs.
- 5+ years prior technical experience, with 10+ years preferred, in the design, specification, procurement, construction, commissioning, and startup of complex process equipment.
- Experience in the gypsum industry preferred.
Required Skills
- Ability to perform effectively in a fast-paced, dynamic environment with changing priorities.
- Ability to multi-task and prioritize a number of time-sensitive responsibilities.
- Strong communication and interpersonal skills.
- Ability to manage a team of local and remote engineers.
- Ability to work independently and effectively while leading technical work.
- Strong ability to use and understand mechanical drawings, electrical schematics, and P&IDs.
Preferred Skills
- Familiarity with USG’s manufacturing processes.
- Knowledge of NFPA requirements.
- Experience with natural gas fired equipment.
Rate of pay may be adjusted based on the qualifications and experience of the candidate.
USG employees enjoy a number of benefit options for themselves and their families. These include two medical insurance options, as well as vision and dental coverage. The cost of these optional programs varies based on coverage level - employees generally pay 25% of the monthly premium cost, USG pays the rest. These coverage options are offered on the first day of employment with no waiting period.
Additionally, USG employees enjoy both a 401(k) Investment Plan with company match and a pension plan. Beyond these main features, employees may also choose from a number of additional programs like life insurance, accident insurance, legal insurance, even pet insurance, just to name a few. USG also offers Quarterly (hourly) / Annual (salary) bonus potential for all employees based on performance metrics tied to safety, quality, and productivity. USG also provides employees with paid time off and paid holidays.
Since 1902, Chicago-based USG has been a leader in producing innovative, award-winning products and systems to build everything from major commercial developments and residential housing to home improvements. USG's employees are committed to the highest levels of customer satisfaction and quality in everything we do. Our steadfast commitment to the company's core business values – innovation, quality, integrity, service, diversity, efficiency and safety – have helped us become the company we are today.
EOE including disability/veteran
-
Manager, Thermal Engineering
2 months ago
Chicago, United States USG Full timeUSG is an industry-leading manufacturer of building products and innovative solutions. For more than 120 years, Chicago-based USG has developed award-winning wall, ceiling, flooring, sheathing, and roofing products that enable customers to build outstanding spaces where people live, work, and play. With over 8,500 employees across North America and...
-
Manager, Thermal Engineering
4 weeks ago
Chicago, IL, United States USG Full timeUSG is an industry-leading manufacturer of building products and innovative solutions. For more than 120 years, Chicago-based USG has developed award-winning wall, ceiling, flooring, sheathing, and roofing products that enable customers to build outstanding spaces where people live, work, and play. With over 8,500 employees across North America and...
-
Senior Manager, Thermal Asset Management
12 hours ago
Chicago, IL, United States Invenergy, LLC Full timeManager, Thermal Asset Management Apply locations Chicago, IL time type Full time posted on Posted 3 Days Ago job requisition id R08566 Invenergy drives innovation in energy. Powered by decades of entrepreneurial experience and unparalleled execution, we solve the energy challenges facing our customers and communities. We provide power generation and storage...
-
Project Engineering Manager
6 days ago
Chicago, Illinois, United States KDM ENGINEERING LLC Full timeUnlock Your Potential as a Project EngineerWe are seeking an exceptional Project Engineer to join our talented team at KDM Engineering LLC in Chicago. As a key member of our engineering team, you will have the opportunity to leverage your expertise and skills to drive project success.About the Role:This is a dynamic position that involves performing...
-
Documentation Engineer
24 hours ago
Chicago, United States Terra Engineering Full timeAward Winning | Global | Innovative | Cutting Edge | Leader in Green InfrastructureWe are TERRA Engineering, Ltd.! If you are looking for a place that promotes a warm collaborative culture, individualized professional development, and a plethora of opportunities, then TERRA is the place for you! At TERRA, we believe in work-life HARMONY, and making sure our...
-
Electrical Engineering Project Manager
3 days ago
Chicago, Illinois, United States KDM ENGINEERING LLC Full timeJob OverviewKDM Engineering LLC is seeking an experienced Senior Electrical Engineer to join our team. This role offers a unique opportunity to leverage your technical expertise and contribute to the success of our projects.The successful candidate will have a strong background in electrical engineering, with a proven track record of delivering complex...
-
Civil Engineer II
1 week ago
Chicago, United States KDM Engineering Full timeWhy Choose KDM? KDM Engineering was founded in 2012 on a promise to alter the face of the engineering field. Today, we're a growing, award-winning, minority- and woman-owned engineering firm that welcomes the perspectives, experiences, and backgrounds of our diverse team members. We have built a reputation of excellence over the last 10 years by providing...
-
Facility Engineer
3 weeks ago
Chicago, United States Axionova Engineering Limited Full timeJoin Us to Engineer the Future Across Boundaries At Axionova Engineering Limited, we redefine excellence in engineering. As our Facility Engineer, you will be the driving force overseeing cutting-edge engineering operations across diverse client sites. If you're passionate about innovation, thrive on challenges, and excel in dynamic environments, this is...
-
Sr. Civil Engineer
1 week ago
Chicago, United States KDM Engineering Full timeContribute your expertise, skills, and experience as a Site Civil Engineer by joining our KDM Engineering team. KDM is a growing, award-winning, minority- and woman-owned professional engineering firm focusing on electric, gas, site civil, and telecommunications engineering designs and support services. We're seeking a Sr. Civil Engineer with 5-10 years of...
-
Senior Mechanical Engineer
4 weeks ago
Chicago, United States Sargent & Lundy Full timeDescription: This role offers a hybrid work arrangement. You'll spend three days a week in the office, giving you the flexibility to work remotely for two days Overview: Sargent & Lundy Consulting (SLC) works on behalf of clients to support electric power projects. We evaluate and optimize technical, commercial, environmental, and financial aspects of the...
-
Chicago, United States HBK Engineering Full timeHBK Engineering is seeking a Professional Civil Engineer. This position offers the opportunity to be part of a project team consisting of professional engineers, project engineers and designers who are involved in the design, modification, and analysis of new and existing utility systems The candidate would also support our municipal related designs as well...
-
Electrical Project Engineer
2 weeks ago
Chicago, United States Terra Engineering Ltd Full timeJob DescriptionJob DescriptionYou Are:Responsible for the project execution, calculation, and design of engineering projects. The Electrical Project Engineer gathers/analyzes technical data to prepare detailed engineering designs and drawings and is charged with monitoring and coordinating the technical deliverables required for client projects. They are...
-
Chicago, Illinois, United States Sterling Engineering Inc. Full timeAbout the RoleWe are seeking a highly skilled Industrial Valve Sales Manager to join our team at Sterling Engineering Inc.ResponsibilitiesSales and Business Development: Prepare proposals or quotes for represented product solutions, including sizing, selection, delivery, and pricing to facilitate product sales.Customer Interaction: Interact with customers on...
-
Senior Cell Mechanical Engineer
1 month ago
Chicago, United States Strativ Group Full timeSenior Mechanical Engineer – Battery Cell Design$130-$160K + Equity & benefitsChicagoThe business pioneer in the development of silicon-based materials for the next generation of lithium-ion batteries.The opportunity?They own the silicon-based technology, but not the mechanical hardware and want to bring it in house.You will be the first experienced...
-
Senior Cell Mechanical Engineer
1 month ago
chicago, United States Strativ Group Full timeSenior Mechanical Engineer – Battery Cell Design$130-$160K + Equity & benefitsChicagoThe business pioneer in the development of silicon-based materials for the next generation of lithium-ion batteries.The opportunity?They own the silicon-based technology, but not the mechanical hardware and want to bring it in house.You will be the first experienced...
-
Senior Cell Mechanical Engineer
1 month ago
chicago, United States Strativ Group Full timeSenior Mechanical Engineer – Battery Cell Design$130-$160K + Equity & benefitsChicagoThe business pioneer in the development of silicon-based materials for the next generation of lithium-ion batteries.The opportunity?They own the silicon-based technology, but not the mechanical hardware and want to bring it in house.You will be the first experienced...
-
Materials Manager
4 weeks ago
Chicago, United States Axionova Engineering Limited Full timeAbout Axionova Engineering Limited Axionova Engineering Limited is a leading civil engineering company dedicated to delivering innovative and sustainable solutions in infrastructure development. Our commitment to excellence drives our operations and we understand that a wellmanaged supply chain is vital for our success. We are seeking a proactive Materials...
-
Materials Manager
1 month ago
Chicago, United States Axionova Engineering Limited Full timeAbout Axionova Engineering Limited Axionova Engineering Limited is a leading civil engineering company dedicated to delivering innovative and sustainable solutions in infrastructure development. Our commitment to excellence drives our operations and we understand that a wellmanaged supply chain is vital for our success. We are seeking a proactive Materials...
-
Decarbonization Leadership Engineer
6 days ago
Chicago, Illinois, United States Dewberry Full timeOverviewDewberry is a leading professional services firm with over 60 locations and 2,500 professionals nationwide. We pride ourselves on exceptional talent and delivering high-quality services to our clients.The company's commitment to excellence stems from personal integrity and defining attributes, 'Dewberry at Work', that have inspired employees for over...
-
Reliability Engineer
2 weeks ago
East Chicago, United States Sterling Engineering Full timeTitle: Reliability EngineerLocation: Hammond, INOverview:Sterling has helped build careers for thousands for professionals like yourself. Our expert recruiters support you at every step in the process and as a Best of Staffing company, Sterling provides exciting work with exceptional employers across the U.S.Hire Type: Direct HireJob Summary:The Reliability...