Foundry Process Engineer

3 weeks ago

Culpeper, United States Talent Consulting Experts Full time
Job DescriptionJob Description

Position Overview: Seeking an innovative Foundry Process Engineer to develop, implement, and enhance manufacturing processes within our foundry environment. This role requires a collaborative and analytical individual who will be deeply involved in our casting processes and equipment operations, with a special emphasis on metallurgical support. Ideal candidates will have experience across various metals, although a background in iron foundry operations is preferred.

Key Responsibilities:

  • Act as a safety leader, setting examples and standards on the shop floor.
  • Master all critical foundry processes and equipment to develop and maintain control plans.
  • Utilize Lean Manufacturing and Six Sigma methodologies to drive manufacturing excellence and reduce variations in processes and products.
  • Lead improvement teams, facilitating meetings and driving initiatives that significantly impact process optimization.
  • Provide robust training and coaching, promoting the adoption of new techniques and principles among team members.
  • Conduct detailed troubleshooting and root cause analysis, especially for quality complaints, to develop effective action plans.
  • Champion Lean initiatives, targeting waste reduction and enhancing overall value stream efficiency.


Requirements

Qualifications:

  • A Bachelor’s degree in Engineering is preferred; candidates with a technical degree and significant manufacturing experience will also be considered.
  • A minimum of 5 years of experience in a manufacturing setting, preferably in a foundry dealing with various metals.
  • Demonstrated problem-solving skills within a metals manufacturing environment.
  • Familiarity with melt furnaces, solidification processes, and sand-casting techniques, including an understanding of sand properties such as permeability, compatibility, and moisture content.
  • Six Sigma Black Belt certification is an advantage; candidates without this qualification will be provided with certification training.


Benefits

Benefits:

  • Competitive salary structure and comprehensive benefits package.
  • Dynamic team environment with substantial professional growth opportunities.
  • Support for professional development and continuous learning.
  • Generous relocation package to assist candidates who are moving to the area.

How to Apply: Submit your application through our careers portal, including your resume and a cover letter that highlights your experience with foundry processes and your approach to manufacturing excellence.

Equal Opportunity Employer: We are committed to diversity and creating an inclusive environment for all employees.



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