Manufacturing Maintenance Technician

2 months ago

Broadview, United States Star Thermoplastics Alloys and Rubbers, LLC Full time
Job DescriptionJob Description

Purpose and Scope

Under the direction of the Maintenance Supervisor, the Maintenance Technician will perform duties to proactively maintain and repair equipment in order to ensure equipment reliability thereby reducing downtime and improving manufacturing efficiency. This individual will perform all tasks in accordance with company policies and procedures including those related to quality, safety and the environment.  The maintenance technician may also be involved with identified operational improvement initiatives and capital projects.

Essential Duties and Responsibilities

This list of duties and responsibilities is not all-inclusive and may be expanded to include other duties and responsibilities, as management may deem necessary from time to time.

  • Ensure all maintenance activities are carried out safely and  securely;  for  both  employees  and contractors  and  in  line with  company  policies and  procedures (SOPs),  and  OSHA safety standards and requirements e.g. LOTO and others.
  • Be proactive, with regard to maintaining site machinery and facilities recommending on-going  improvements for efficiency and effectiveness.
  • Ensure correct and safe operation of equipment and machinery and advise management of  any  safety  issues  that  need  action  and  ensure  that  anything  requiring urgent action is dealt with immediately.
  • Schedule and perform preventive maintenance inspections, service on machines and work orders.
  • Respond to equipment faults/breakdowns as they occur including diagnosis / fault finding and carry out repairs to all types of plant and equipment in a safe, timely and professional manner. 
  • Troubleshoot and maintain motors, gearboxes, conveyors, electrical systems, PLC, pneumatic tools and hydraulic equipment.
  • Troubleshoot and install AC and DC equipment & controllers, solenoids, relays, motors, and control centers.
  • Involved in the installation and commission of new equipment and machinery.
  • Assist and co-ordinate with visiting specialist engineers when necessary.
  • Make full use of the Computerized Maintenance Management System (CMMS).
  • Plan / prioritize workload to support production and ensure efficient use of working time.
  • Undertake designated fabrication / engineering projects as assigned by the Engineering Supervisor or VP Operations.
  • Source replacement parts and perform repairs.
  • Using power tools and different hand tools to complete assigned maintenance tasks.
  • Safely operate forklift, cranes, power tools, hoists, and hand tools.
  • Maintain parts and tools inventory.
  • Prepare maintenance reports and summary presentations using daily activity logs, analysis and trends.
  • Maintain electrical, electronic, pneumatics, hydraulics and mechanical knowledge via on-going training, industry workshops and technical reading.

Ideal Competencies Required for Role

To perform this job successfully, an individual must be able to perform each essential duty satisfactorily. The requirements listed below are representative of the knowledge, skill, and/or ability required. Reasonable accommodation may be made to enable individuals with disabilities to perform essential functions.

  • Knowledge of health and safety and environmental regulations.
  • Requires a broad knowledge and competence of maintenance skills including mechanical repair, plumbing, welding, carpentry, fabrication, and a basic knowledge of electrical repair.
  • Requires an advanced understanding of mechanics, electrical, welding and pipe fitting.
  • Requires a basic understanding of PLC systems hydraulics and pneumatics.
  • Requires the ability to use blueprints & schematics for repairs and interpretation of rough sketches and drawings.
  • Ability to use and operate diverse types of maintenance tools and test equipment such as hand tools, power tools, welders, cutting torches, plasma cutter, pipe threaders, Voltage meters and Megohmmeters.
  • Team player and willing and able to work with minimal supervision.
  • Ability to work collaboratively with other departments.
  • Language Skills – An individual must be able to effectively resolve maintenance problems by often discussing matters with management, quality control and maintenance personnel.  Good written and oral communications skills are essential.
  • Mathematical and Reasoning Ability - Ability to add, subtract, multiply, and divide in all units of measure, using whole numbers, common fractions, and decimals. Ability to compute rate, ratio, and percentage. Ability to solve practical problems and deal with a variety of variables in situations where only limited standardization exists. Ability to interpret a variety of specifications and information furnished in written, oral, diagram, or schedule form.
  • Flexibility - Open to change and new ideas. Embrace new technologies and approaches and are not afraid to pivot when necessary.
  • High degree of attention to detail and diligence.
  • Strong Organizational, Time management and planning skills – ability to meet tight deadlines.
  • Ability to work well under time constraints and remain calm under pressure.
  • Ability to troubleshoot equipment problems and effective problem solving skills.
  • Ability to manage multiple priorities, projects, and deadlines.

Education and/or Experience

  • High school diploma or GED.
  • Advanced technical or college training preferred.
  • 5+ years in a industrial maintenance or heavy equipment experience required.
  • Plastics or Rubber Compounding experience and experience with plastic extruder and mixing equipment is desirable.
  • Ability to operate a forklift (sit down preferred) and aerial platform lift.
  • Microsoft Office literacy is required, especially Excel, Word, Access and Outlook.

Physical Requirements

  • This position requires walking, sitting and standing.
  • Ability to lift 60lbs. frequently, including the ability to climb and descend stairs / ladders.
  • The position requires stooping, crouching, kneeling and bending.
  • Awareness of environment; manufacturing, warehouse and areas with temperature swings, noise hazards, moving parts, electricity and forklift traffic.
  •  Ability to utilize PPE including hearing protection, eye protection, safety shoes and occasionally a respirator and protective clothing.
  • Ability to understand and follow all Company Safety, Environmental and Quality Policies and Procedures.
  • This role may be subject to internal and external environmental conditions.
  • Working in manufacturing and office environments.

Work Environment

  • While performing the duties of this position, the employee is frequently exposed to moving mechanical parts. The employee is occasionally exposed to high, precarious places; fumes or airborne particles; extreme heat; risk of electrical shock and vibration. The noise level in the work environment
Company DescriptionAt Star Thermoplastics, we are dedicated to innovation and excellence in the thermoplastic industry. Our team is committed to providing high-quality materials and solutions to our clients. We are currently seeking a highly skilled Maintenance Technician to join our dynamic team in Broadview, IL. Star Thermoplastics is an Equal Opportunity Employer. We celebrate diversity and are committed to creating an inclusive environment for all employees.Company DescriptionAt Star Thermoplastics, we are dedicated to innovation and excellence in the thermoplastic industry. Our team is committed to providing high-quality materials and solutions to our clients. We are currently seeking a highly skilled Maintenance Technician to join our dynamic team in Broadview, IL. Star Thermoplastics is an Equal Opportunity Employer. We celebrate diversity and are committed to creating an inclusive environment for all employees.

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