Electro-Mechanical Controls Technician
3 months ago
Essential Job Duties and Responsibilities Include:
Preventative Maintenance and Troubleshooting (70% of Time)
- Complete assigned PMs and WOs with complete thoroughness and report all parts used and any findings;
- PM’s/WO’s assigned will primarily consist of electrical/controls issues but if required mechanical work will also be assigned;
- Troubleshoot equipment problems and perform immediate repairs as needed;
- Understand basics of electrical control circuits, VFDs, drives, controls and networking;
- Respond to radio calls throughout the plant to assist with safety, quality, and production needs;
- Work with the maintenance team and other department leads/managers on any issues that effect safety, quality, and production.
- Diagnose, test, repair and adjust AC/DC systems, industrial controllers, (analog and digital), and wiring up to 480V;
- Read and work from electrical schematics, diagrams and drawings;
- Able to use RS Logix 5000, 500 and 5 software, along with ControlLogix, and any new PLC systems for machine troubleshooting purposes.
- Understand and troubleshoot the Retort Thermal Process and the Basket Tracking System as far as the validated system allows;
- Use multimeter and work within the control panels as necessary to perform diagnoses on machines;
- Work with admins within the maintenance department on parts needed to complete PM/WO;
- Install and calibrate process-control instruments as needed throughout the facility;
- Take backup copies of the programs on a monthly basis to ensure plants ability to continue to run in the event of major incident.
- Work with the Mechanics on shift to make mechanical repairs as necessary.
Process/Project Improvement (30% of Time)
- Work with management on PLC initiatives to test and validate process improvement opportunities throughout the plant;
- Take initiative on digging into problems with the way the plant operates from a PLC/Controls standpoint and share findings with management to help weed out problem areas;
- Perform PLC and HMI changes to enhance the functioning of systems;
- Work with management on capital projects on an as-needed basis and provide input on possible issues with design and layout;
- Fine tune and calibrate equipment for better process control.
Required Skills/Abilities:
- Excellent verbal and written English communication skills.
- Strong organizational and prioritization skills.
- Allen Bradley Control Logix proficiency, training, experience (5 years preferred).
- Experience, training and proficiency with AB FactoryTalk (3 years preferred).Electrical Systems knowledge and experience (3 years preferred).
- Robotics experience (3 years).
- Mechanical knowledge (3 years preferred).
- Experience with AB AssetCentre a plus.
- Experience with Ignition a plus.
- Analytical and problem-solving skills.
- Ability to function well in a fast-paced environment.
- Proficient with Microsoft Office Suite and related software.
- Fluent in Spanish is a plus
Education and Experience:
- High School Diploma or GED equivalent required.
- Formal education in Electronics, Maintenance, Controls (preferred).
Schedule: Monday – Friday from 4:00 PM – 1:30 AM (subject to change)
Compensation: Up to $40.00/hour
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