Senior Process Engineer

Title: Sr. Process Engineer

Reporting: Sr. Process Manager

Location: Troutville, VA 24175

Titan America LLC, a leading company in the heavy building materials industry in the eastern United States and the North American operating subsidiary of the TITAN Group, is on a growth journey towards becoming the best-in-class vertically integrated cement producer, driving innovation and operating excellence.

In the last ten years Titan America has grown from $600MM to 1.6BN in revenue and we expect to continue this trajectory through organic growth and acquisition. TITAN was founded in Greece in 1902, are now publicly listed and operate across 15 countries in five strategic regions—Greece & Western Europe, U.S.A., Southeastern Europe, Eastern Mediterranean, and Brazil.

At the heart of Titan America's operations is the production of low-carbon cement, construction aggregates, a broad range of high-performance ready-mix concrete products, and concrete block. We also play a pivotal role in beneficiating, processing and distributing fly ash for industrial applications, underlining our commitment to sustainable practices. Our strong values-based culture helps our employees shape their interactions with customers, suppliers, and the communities we proudly operate in. We are committed to the environment and the mitigation of climate change through our extensive decarbonization efforts and the development of green products.

We are the number one player in the key markets in Florida, North and South Carolina, Virginia, and have leading positions in Metropolitan New York and New Jersey. Our team, now numbering just over 2,500, is the driving force behind our success. Our assets span the United States, with two cement production facilities, three cement import terminals, a network of rail distribution terminals, six aggregate quarries/mines, over eighty company-owned ready-mix concrete plants, and ten fly ash processing/distribution sites.

Embracing a high-performance culture, Titan America champions respect for people, society, and the environment. Our vision is clear—to become the best-in-class vertically integrated cement producer in our served markets.

Position Overview:

We are looking for a skilled and motivated Sr. Process Engineer to join our team in Troutville, VA. This position is responsible for optimizing the cement manufacturing process, improving production efficiency, and ensuring the highest standards of product quality. This role involves analyzing and improving raw material handling, clinker production, and cement grinding operations. The Senior Process Engineer works closely with operations, maintenance, and quality control teams to drive process improvements, troubleshoot issues, and implement solutions that reduce energy consumption, improve output, and maintain environmental compliance.

Key Responsibilities:

• Lead the optimization of cement production processes, including raw milling, clinker production, pyro-processing, and cement grinding, to improve efficiency, reduce costs, and ensure product quality.
• Analyze plant performance data and conduct process evaluations to identify bottlenecks, inefficiencies, and areas for improvement.
• Collaborate with production team to troubleshoot process problems, providing technical expertise and recommendations for corrective actions.
• Develop and implement process control strategies to optimize kiln performance, fuel efficiency, and reduce emissions.
• Lead continuous improvement initiatives using Lean, Six Sigma, or similar methodologies to reduce waste, downtime, and energy consumption.
• Oversee the implementation of new technologies and process improvements to ensure optimal production outcomes.
• Conduct root cause analysis for process deviations and equipment failures, and implement corrective measures.
• Work with quality control teams to monitor and improve the chemical composition of raw materials, clinker, and cement to meet production specifications.
• Ensure compliance with safety, environmental, and regulatory standards in all process-related activities.
• Prepare and present detailed technical reports and recommendations to senior management on plant performance and improvement initiatives.
• Train and mentor junior process engineers and plant operators to enhance technical knowledge and improve operational practices.

Qualifications:

• Bachelor’s degree in Chemical Engineering, Mechanical Engineering, or a related field (Master’s degree preferred).
• 7+ years of experience in process engineering within the cement or related heavy industrial sector.
• Extensive knowledge of the cement production process, including raw material preparation, clinker production, pyro-processing, and cement grinding.
• Experience with process simulation tools and process control systems (e.g., DCS, PLC).
• Strong understanding of kiln operation, fuel types, and combustion systems in cement production.
• Proven track record of successfully leading process improvement projects to reduce energy consumption and optimize production.
• Familiarity with environmental regulations and standards for cement production, including emissions control.
• Strong analytical and problem-solving skills, with the ability to use data to drive decision-making.
• Excellent project management skills, including the ability to manage multiple projects simultaneously.
• Strong communication and leadership skills, with the ability to work effectively in cross-functional teams.
• Knowledge of Lean, Six Sigma, or similar continuous improvement methodologies (Green Belt/Black Belt certification preferred).

Key Competencies:

• Expertise in cement manufacturing processes and equipment.
• Strong analytical and critical thinking skills.
• Leadership and mentorship capabilities.
• Excellent communication and interpersonal skills.
• Ability to work independently and collaboratively with plant teams.
• High attention to detail and commitment to safety and environmental standards.

What We Offer:

• Company Values: Be a part of a company that values integrity, sustainability, and ethical business practices. We are committed to making a positive impact on our industry and the world.
• Competitive Compensation: We believe in recognizing and rewarding your contributions.
• Comprehensive Benefits: We care about your health and well-being. Our benefits package includes comprehensive medical, dental, and vision coverage, as well as a 401(k) plan with company matching.
• Supportive Culture: Our inclusive and collaborative culture fosters teamwork and creativity. We value diversity and provide a platform for all voices to be heard.
• Community Engagement: We believe in giving back. You'll have opportunities to participate in volunteer programs and community outreach initiatives.

Success begins with hiring the right people to partner with us as we grow and develop our businesses. People are central to everything we do. It is through their efforts and talents that Titan has been successful for over 100 years. Join our team and help us lead the way in environmentally responsible cement manufacturing

Titan America is an Equal Employment Opportunity (EEO) / Affirmative Action employer and welcomes all qualified applicants. Applicants will receive fair and impartial consideration without regard to race, sex, color, religion, national origin, age, disability, veteran status, genetic data, or other legally protected status.