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Controls Engineer III

3 months ago


Rochester, United States LVI Associates Full time

JOB DESCRIPTION:


  • Design clean-sheet automation systems from concept through production. Key responsibilities include:
  • Translate Customer’s Requirement into Design Specification, Evaluate Design Feasibility and Provide Technical Expertise to Meet Customer’s Request.
  • Design and develop electrical systems for custom automation solutions, ensuring optimal functionality, efficiency, and reliability.
  • Program and configure PLCs (Programmable Logic Controllers), HMIs (Human-Machine Interfaces), Robotics, safety systems devices, vision systems, and other control devices to ensure precise control and monitoring of automation processes.
  • Conduct thorough testing and validation of control systems to identify and rectify any issues, ensuring compliance with project specifications and industry standards.
  • Provide technical support and expertise during the installation, commissioning, and maintenance phases of custom automation projects.
  • Source and program motors, drives, actuators, robots, vision systems, sensors, servo controls, etc.
  • Responsible for full system programming, testing, debugging, commissioning, installation, service, and upgrades.
  • Execute complete electrical designs, create professional electrical schematics and panel layouts.
  • Perform Design Reviews with Internal & External Customers.
  • Create and Review Detailed Bill of Materials for Accuracy (Quantities, Part #’s, Etc.).
  • Alert Purchasing of Long-Lead Items.
  • Maintain Schedule Milestones.
  • Update and Revise Drawings as Required.
  • Achieve Cost Targets Through Effective Design.
  • Identify Potential High-Risk Areas During Initial Project Quoting Process.
  • Provide Support to Operations During Build, Test & Evaluation.
  • Stay Up to Date with Leading Edge Technology.
  • Assist with Sales Calls.
  • Contribute to Continuous Improvement Efforts Across Entire Organization.


EXPERIENCE & KEY SKILLS:


  • Over 5+years of hands-on experience in designing, programming, and implementing control systems for custom automation projects.
  • Extensive experience in collaborating with cross-functional teams, including mechanical engineers and software developers, to integrate control systems seamlessly into automation projects.
  • Strong understanding of custom automation requirements, with the ability to tailor solutions to meet the unique needs of clients.
  • Excellent documentation skills, including the creation of control system architecture diagrams, wiring schematics, and user manuals.
  • Ability to provide technical support and expertise during installation, commissioning, and maintenance phases of custom automation projects.
  • Proficient in programming PLCs, HMIs, and other control devices to achieve precise control and monitoring of automation processes.
  • System level approach to the complete machine program with a high focus on recovery from start to finish.
  • Experience in robotics, automation systems, vision systems, proximity and photo sensors, servo controls, etc.
  • Competent skills with PC’s, networking, device communications, integration, and design.
  • Working knowledge of AutoCAD Electrical.
  • Comprehensive knowledge of electrical component selection and panel layout design
  • Excellent communication skills, both written and verbal, for working with customers and team members. Ability to effectively present information and respond to questions from employees, management, customers, and general public.
  • Strong Knowledge in Commercial Components & Supporting Partners.
  • Excellent Project Management and Analytical Skills.
  • Proficient with Microsoft Office (Word, Excel, Outlook, PowerPoint, etc.).
  • Seeking candidates for the position with expertise in control software, particularly with a focus on Allen Bradley. Experience with Allen Bradley is essential for this role.
  • Must be Responsible, Self-Driven, Self-Motivated, and Able to Work Independently.


EDUCATION/TRAINING REQUIREMENTS:

  • BSEE or BSEET with 5+ years’ experience in industrial automation and controls development and commissioning.
  • ASEE or ASEET with 10+ years’ experience in industrial automation and controls development and commissioning.
  • Candidates with other degrees and appropriate experience will be considered (Associates