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Process Engineer
4 months ago
On behalf of our growing manufacturing/injection molding client, located in Sterling Heights, MI, we are currently recruiting for an experienced Process Engineer. This position reports directly to the Molding Manager.
RESPONSIBILITIES:
- Support the product development process as an advisor, driving technical solutions to support manufacturing injection mold designs and improve standards for part design
- Design concept, Mold Flow, and processing through to the manufacturing process to meet the established quality, production and safety standards
- Ensure the ongoing adherence to the policies and procedures outlined in the ISO9001:2015 AND IATF 16949 Quality System and encouraging continuous improvement
- Responsible for the daily activities with the technical aspects of the molding processes to ensure that a controlled stable process is being run and that overall safety practices are being followed
- Ensure that proper start-up, shut-down, and troubleshooting procedures are being followed.
- Support mold maker with mold tool troubleshooting and perform program troubleshooting to injection mold equipment including robotics and end of arm tooling
- Preform mold preventative maintenance such as visual issues, component wear, clean and lube, etc.
- Ensure all processes are running to baseline and that any changes are properly evaluated and documented with the appropriate change form
- Investigate new technologies and determine their viability to our products (conformal cooling, pulse cooling, cavity pressure sensors, electric servo, valve gate systems, etc.)
- Provide technical leadership and mentorship to process technicians, operators and other molding personnel
- Assist in the development of injection mold set-up/processing sheets, procedures and instructions for Prototype and Production sampling
- Assure product and process quality by setting process variables; establishing standards; and confirming all sampling processes
- Develop and maintain process documentation
- In-depth knowledge of Scientific Moulding Techniques (Gate Seal Study, Cavity Balance, Rheology Study, etc.) and Decoupled Moulding Techniques
- Experience with analyzing Moldflow results to assure optimum part processing, cooling efficiency and quality. Determine that all Moldflow results are within limits for: Cavity fill pressure and balance
- Part, melt and tool steel temperatures
- Shear rate and shear stresses
- Sink marks and weld/meld lines
- Cycle time
- Warp and deflections
- Ability to transfer moulding processes to different machines using engineering calculations to determine the machines suitability for production of the product
- Extensive experience troubleshooting moulding processes, machines and auxiliary equipment (dryers, water temperature controllers, hot runner systems, gating and valve gates)
- Supports new product launches utilizing APQP process, including support for new capital requests
- Ability to assist in the quoting process for new parts such as cycle time estimation and determine suitability of existing equipment
- Provides technical support to plant quality with participation and engineering analysis of quality rejections for existing product
- Support continuous improvement by providing technical support to plant manufacturing by participating in lean and cost savings projects
- Providing longer term processing solutions that will reduce costs by way of improved scrap rates and optimized efficiency
- Understands and performs daily job duties in a manner which supports the plant's goals and quality objectives
- Promotes an atmosphere conscious of environmental, safety and health practices, ensuring compliance with all quality and safety protocols
- Provide support in a supervisor role at times to process technicians, operators and other molding personnel
- Travel to customers or other facilities as needed
- ISO9001:2015 AND IATF 16949 duties as required
REQUIRED SKILLS & QUALIFICATIONS:
- Minimum Secondary School Diploma
- Applicable Post-secondary Education or Technical Diploma in a related field is an asset
- Minimum of 5 years in a hands-on technical role in Injection Mold environment
- Experience in a leadership role (Supervisor or Management) preferred
- Experience with injection mold equipment and tooling
- Automotive experience is an asset
- Paulson Training
- Mechanically inclined
- Effective communication skills, verbal, and written
- Computer skills
- Understanding of injection mold processing using a wide variety of commodity and engineering grade plastics
- Ability to evaluate molding and tooling problems for best solutions
- Ability to manage complex assignment priorities
MEDA offers an excellent referral bonus. Great candidates know great candidates
