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Process Engineer

4 months ago

Sterling Heights, United States Ford Motor Company Full time

Company: Ford

Position: Manufacturing Engineers

Openings: 5 total

  • 2 Gear Process Engineer
  • 1 Heat treat Process Engineer
  • 1 Assembly Process Engineer
  • 1 Machining Process Engineer

Duration: 2 year long term contract, renewed yearly + opportunity for longer & possibility for perm

Location: Sterling Axle Plant

BR: $62.61/hr

Pay Rate – $35 - $45/hr

Start Date: 6/16/24


Must Haves:

For All Roles:

  • Automotive Manufacturing Engineering experience as a Process Engineer (3+ years)
  • Experience w/automotive assembly or machining tooling, processes, and facilities
  • Experience in one of more of the following automotive systems: Gears, heat treat, assembly or machining
  • Lean Manufacturing and Six Sigma experience
  • 8D and 5Why corrective action and problem solving skills
  • Lean Tools – 5S, Kanban, Poka-yoke, and Value Stream Mapping
  • DMAIC and DMADV (DFSS) Project Methodology experience
  • TQM and Kaizen Methods
  • FMEA, PPAP, and DOEs experience
  • Strong computer skills (Excel, Power Point, etc.)


Specifically for Gears role:

  • Experience working with Gears Hypoid Bevel Gear Grinding and Lapping
  • Hypoid Bevel process understanding (blanking, grinding, lapping, honing, shotpeening)

Specifically for Heat treat role:

  • Heat treat experience working on furnaces
  • Metallurgical experience is preferred
  • Hardness testing experience is preferred


For Assembly:

  • Powertrain assembly experience,
  • Could also have Axle experience or Transmission experience


For Machining:

  • General Machining experience, preferably on CNC machines
  • Square parts or cube parts experience preferred



Position Duties:

  • Support Manufacturing Process Engineering activity for Final Assembly
  • Drive continuous improvement in safety, quality and productivity
  • Apply engineering principles and analytical techniques to establish and continuously improve manufacturing processes and products
  • Develop action plans as required to investigate and prioritize quality concerns and verify corrective actions on internal processes and supplier processes
  • Lead and conduct process audits to ensure process discipline is consistent with Vehicle Operations guidelines
  • Conduct job ergonomic evaluations and deliver corrective actions as required
  • Analyze vehicle inventory root causes; engage in mapping and corrective actions to reduce vehicle inventory
  • Create process and instruction sheets supporting quality methods and processes
  • Deliver capable processes and tools for Trim and Chassis Assembly operations
  • Lead role in resolving assembly related concerns. Lead variability reduction and lean manufacturing initiatives and best practices
  • Ensure compliance to Plant, Corporate, Governmental and Environmental standards
  • Support ISO 14001 compliance and support internal ISO auditing and compliance as required
  • Support continuous improvement in safety, quality and productivity in Chassis and/or Trim areas
  • Identify throughput constraints and drive root cause improvements



Exact compensation may vary based on several factors, including skills, experience, and education.

Benefit packages for this role will start on the 31st day of employment and include medical, dental, and vision insurance, as well as HSA, FSA, and DCFSA account options, and 401k retirement account access with employer matching. Employees in this role are also entitled to paid sick leave and/or other paid time off as provided by applicable law.