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Maintenance Manager
3 months ago
Key Responsibilities and Duties
- Ensure the safe and efficient operation of all equipment to meet or exceed company established Overall Equipment Effectiveness (OEE) expectations and customer quality expectations.
- Monitor equipment OEE for inefficiencies and recommend and/or make necessary improvements.
- Develop improvements for safer and more efficient operations.
- Ensure all machines guards are in place and functional.
- Ensure all unsafe conditions are corrected immediately.
- Ensure Lock out / Tag out policy is followed.
- Troubleshoot all major problems.
- Continuous training of all plant personnel in machine operation; ensuring all employees receive proper and timely training.
- Develop problem solving skills in maintenance personnel.
- Maintain accurate and sufficient parts inventory while meeting the established budget.
- Order and maintain min/max inventory levels of repair and/or replacement parts.
- Schedule and coordinate appropriate downtime to effectively perform preventative maintenance on all equipment.
- Ensure equipment is clean and in 'showroom condition'.
- Pro-active in addressing machine inefficiencies during preventative maintenance.
- Maintain Computerized Maintenance Management Software system
- Maintain equipment files, vendor records, quotes, manuals, repair records, etc.
- Record maintenance and repair costs; control costs through use of appropriate repair and/or purchasing methods.
- Coordinate with quality personnel to ensure machines are manufacturing products that exceed customer quality expectations.
- Schedule and coordinate all Total Productive Manufacturing (TPM) events with maintenance and production personnel.
- Provide necessary training to all employees.
- Establish and maintain TPM standards on all equipment.
- Schedule events to ensure equipment meets TPM standards.
- Maintain employee documentation and schedule labor to meet budget requirements.
- Maintain performance evaluations, attendance records and review time cards.
- Direct the work of employees to correct improper work habits and/or behavior; reward good job performance and take corrective action as required.
- Communicate problems, progress reports and continuous improvement ideas to management staff, maintenance and production personnel.
- May perform the duties of Production Supervisor as needed or required.
- Management Staff
- TPM Committee
- Safety Committee
- Problem Solving Team
- Effective utilization of CMMS system
- Monitoring equipment downtime-scheduled versus unscheduled
- Maintaining maintenance expenses within assigned budget
- Reconciliation of all generated PM's in CMMS system