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Senior Crash Simulation Engineer

2 months ago

Troy, United States Altair Full time

This position is responsible for performing crash simulations to develop and optimize EV body structure.

  • Guide design efforts using CAE tools.
  • Perform full vehicle frontal, side, and rear crash simulations according to FMVSS, USNCAP, and IIHS standards using Ls Dyna.
  • Utilize pre-processing tools such as ANSA and HYPERMESH to create and debug full vehicle crash models.
  • Post-process crash simulation results using META or HYPERWORKS.
  • Provide design improvement recommendations based on simulation results.
  • Analyze and optimize solutions by performing several full vehicle crash simulation iterations.
  • Participate in component and vehicle testing, correlating CAE results with test data.
  • Apply methods like DOE/DFSS to optimize design.
  • Create and present reports summarizing simulation results and improvements.
  • Collaborate with design, manufacturing teams, and suppliers to achieve desired vehicle performance.

Qualifications:

  • Bachelor of Science Degree in Mechanical/Aerospace Engineering or equivalent from an ABET accredited or equivalent program, master’s degree preferred.
  • 5 - 8 years of experience in performing full vehicle crash simulations.
  • Experience with using Ls Dyna, ANSA, META, HYPERWORKS and PRIMER.
  • Knowledge of Federal Motor Vehicle Safety Standards, USNCAP and IIHS.
  • Knowledge of optimization tools and techniques.
  • Knowledge of applying engineering fundaments in the development.
  • Ability to work independently from start to end.
  • Strong oral and verbal communication skills.
  • Act as a team player and problem solver.
  • Experience with correlation of CAE and Test results.
  • Experience with FEA modeling of long fiber composite components is preferred.
  • Experience on development of BOF body structure is preferred.