Engineer II – Process Controls – Cable/Harness

3 weeks ago

Westminster, Colorado, United States BAE Systems Full time
Job Description US CITIZENSHIP REQUIRED
#LI-SH2
The Engineering, Science and Analysis (ESA) Strategic Capabilities Unit comprises the technical talent and organizational leadership that enables the successful delivery of high-impact discriminating technologies for our customers' missions. Our collaborative, cross-functional teams are committed to innovation, integrity, continual learning and strong execution.

What You'll Do:
  • Develop, qualify, validate and document fabrication processes, for cable/wire harnessing, including soldering and polymerics to meet IPC requirements.
  • Develop and implement process qualifications and validations, for fabrication processes, including background test, design and implementation, sample selection, researching historical supporting documentation, writing detailed systems engineering reports, and implementing tests.
  • Perform Design of Experiments (DOE), collect and report metrics, and investigate process improvements for PWA and harness fabrication processes. Lean six sigma experience desired. Perform process gap analysis, maintain process risk and opportunity analysis, and act on findings to improve processes and increase efficiency.
  • Troubleshoot and determine root cause analysis of cable/harness failure modes and communicate with internal and external customers on activities associated with anomaly resolution.
  • Develop guidelines for design for manufacture and design for test of cable/harness assemblies and printed wiring assemblies, while monitoring product and process quality as part of continuous improvement. Support supplier reviews and supplier issue resolution, including site visits and on-the-job training at supplier locationsMaintain a regular and predictable work schedule.
  • Establish and maintain effective working relationships within the department, the Strategic Business Units, Strategic Capabilities Units and the Company. Interact appropriately with others in order to maintain a positive and productive work environment.
  • Perform other duties as necessary.
On-Site Work Environment: This position requires regular in-person engagement by working on-site five days each normally scheduled week in the primary work location. Travel and local commute between company campuses and other possible non-company locations may be required.

Working Conditions:
  • Work is performed in an office, laboratory, production floor, or cleanroom, outdoors or remote research environment.
  • May occasionally work in production work centers where use of protective equipment and gear is required.
  • May access other facilities in various weather conditions.
Required Education, Experience, & Skills
  • BS degree or higher in Engineering or a related technical field is required plus 5 or more years related experience.
  • Each higher-level degree, i.e., Master's Degree or Ph.D., may substitute for two years of experience. Related technical experience may be considered in lieu of education. Degree must be from a university, college, or school which is accredited by an agency recognized by the US Secretary of Education, US Department of Education.
  • Perform instructor led training courses, including development of course materials, curriculums, and perform on-the-job training for technicians.
  • Ability to work directly with manufacturing technicians to ensure products meet end item requirements and processes are followed.
  • Ability to work under only general direction (independently determining and developing approaches to solutions).
  • Willingness to learn additional electronics manufacturing processes, including ESD (electrostatic discharge) protection.
  • Must be competent in learning new software as a user, with particular emphasis on configuration and design management systems, learning management systems, design and data management system, and electronic build documentation.
  • Must be able to work in a team environment with customers, auditors, engineers, assemblers, industry representatives and technicians.
  • Excellent communication is essential.
A security clearance or access with Polygraph is not required to be eligible for this position. However, the applicant must be willing and eligible for submission, depending on program requirements, after an offer is accepted and must be able to maintain the applicable clearance/access.Preferred Education, Experience, & Skills
  • Certification and previous experience with J-STD/IPC instruction.
  • Harness/Cable and/or electronics (flex circuit, PWA/PWB) experience.
  • IPC/WHMA-A-620 Certified IPC Trainer.
  • 2 years of experience developing and/or improving harness fabrication (soldering, cable/wire harnessing, and polymerics) processes to meet J- STD/IPC requirements.
  • 5 years or more of experience developing and/or improving manufacturing processes to meet customer requirements.
Pay Information
Full-Time Salary Range: $ $130750

Please note: This range is based on our market pay structures. However, individual salaries are determined by a variety of factors including, but not limited to: business considerations, local market conditions, and internal equity, as well as candidate qualifications, such as skills, education, and experience.

Employee Benefits: At BAE Systems, we support our employees in all aspects of their life, including their health and financial well-being. Regular employees scheduled to work 20+ hours per week are offered: health, dental, and vision insurance; health savings accounts; a 401(k) savings plan; disability coverage; and life and accident insurance. We also have an employee assistance program, a legal plan, and other perks including discounts on things like home, auto, and pet insurance. Our leave programs include paid time off, paid holidays, as well as other types of leave, including paid parental, military, bereavement, and any applicable federal and state sick leave. Employees may participate in the company recognition program to receive monetary or non-monetary recognition awards. Other incentives may be available based on position level and/or job specifics.
About BAE Systems Space & Mission Systems BAE Systems, Inc. is the U.S. subsidiary of BAE Systems plc, an international defense, aerospace and security company which delivers a full range of products and services for air, land and naval forces, as well as advanced electronics, security, information technology solutions and customer support services. Improving the future and protecting lives is an ambitious mission, but it's what we do at BAE Systems. Working here means using your passion and ingenuity where it counts – defending national security with breakthrough technology, superior products, and intelligence solutions. As you develop the latest technology and defend national security, you will continually hone your skills on a team—making a big impact on a global scale. At BAE Systems, you'll find a rewarding career that truly makes a difference.
Headquartered in Boulder, Colorado, Space & Mission Systems is a leading provider of national defense and civil space applications, advanced remote sensing, scientific and tactical systems for the U.S. Intelligence, Department of Defense and scientific communities. We continually pioneer ways to innovate spacecraft, mission payloads, optical systems, and other defense and civil capabilities. Powered by endlessly curious people with an unwavering mission focus, we continually discover ways to enable our customers to perform beyond expectation and protect what matters most.

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