Senior Design Engineer

3 weeks ago


West Palm Beach, United States DSJ Global Full time

Senior Design Engineer


Position Mission:

As a Senior Product Development Engineer, you'll be pivotal in creating new products, enhancing existing ones, and driving cost-reduction initiatives. Reporting to the Senior Product Development Engineering Manager, you'll collaborate closely with our cross-functional team from concept through to production.


Key Responsibilities:

  • Oversee all technical aspects of multiple projects through the engineering lifecycle, including planning, budgeting, resource allocation, and outcome delivery.
  • Develop and maintain detailed project schedules, track progress, and report performance.
  • Collaborate with cross-functional teams to define product specifications.
  • Conduct regular project meetings to review and update status, logistics, resources, schedules, and objectives, ensuring early problem identification and corrective actions.
  • Develop detailed product specifications that integrate technical capabilities, market opportunities, and customer feedback.
  • Utilize 2D and 3D CAD drafting tools (SolidWorks) for new and modified designs.
  • Create comprehensive technical data packages, including drawings, BOMs, and test plans.
  • Maintain a library of all technical drawings.
  • Assemble and test prototypes to ensure proper form, fit, and function.
  • Evaluate and implement new technologies for product lines.
  • Resolve and document product integrity issues promptly.
  • Apply GD&T to verify manufacturing feasibility of designs.
  • Perform dynamic product testing using various test equipment.
  • Manage material selection for design components, with FEA knowledge as a plus.
  • Work collaboratively with other departments to launch new products.
  • Develop and execute test plans and evaluate prototype performance.
  • Review project proposals for technical feasibility, timeframe, funding, and resource requirements.
  • Conduct internal project reviews and technical coordination meetings.
  • Identify technical risks and develop mitigation plans, reporting potential issues to upper management.
  • Generate and apply project postmortem findings for continuous improvement.
  • Plan and organize technical projects from start to finish.
  • Supervise and train project staff as needed.
  • Travel periodically to support project and client needs.
  • Protect company information confidentiality.
  • Adhere to all applicable ISO standards.
  • Wear necessary Personal Protective Equipment.
  • Demonstrate knowledge of firearms safety.
  • Maintain a clean workstation and department area.
  • Report maintenance and safety issues to management.
  • Foster a positive attitude and maintain professionalism.
  • Communicate effectively with co-workers and management.
  • Participate in the 5S process within the work area.


Qualifications & Knowledge Required:

  • Bachelor’s degree in mechanical engineering or equivalent (advanced degree preferred).
  • Minimum of 10 years of experience in new product development within a manufacturing environment.
  • Extensive CAD knowledge (SolidWorks preferred) with FEA and GD&T expertise.
  • Knowledge of Geometric Dimensioning & Tolerances (ANSI Y14.5).
  • Proven ability to manage projects and teams, delivering products on schedule and within budget.
  • Experience with various manufacturing processes, including castings, metal injection molding, plastic injection molding, machining, forgings, and additive manufacturing.
  • Ability to multi-task and manage multiple projects simultaneously.
  • Experience in highly concurrent, collaborative, multi-disciplinary programs.
  • Strong self-motivation and communication skills, with the ability to prepare and deliver technical reports and presentations.
  • Experience in firearm manufacturing and product development is a plus.



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