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Senior Process Engineer

3 months ago

Raleigh, United States TerraSafe Materials, Inc. Full time


Senior Process Engineer

TerraSafe Materials 

Full-time

Location: Raleigh, North Carolina


TerraSafe Materials is seeking a Senior Process Engineer to join our mission in developing innovative biomaterials for sustainable packaging solutions. As early-stage start-ups within Big Idea Ventures’ Generation Food Rural Partners Fund, we are dedicated to creating products that reduce the world's reliance on environmentally harmful single-use plastics.

We are looking for creative self-starters who excel in both independent and collaborative environments. At TerraSafe Materials, we value a culture of innovation where team members are encouraged to share ideas and lead the development of cutting-edge technologies, products, and processes. Our ultimate goal is to drive the growth of our companies while significantly reducing single-use plastic waste.

This technical position requires a background in lab work and process technology. We are open to candidates with varying levels of experience who demonstrate the right skills and potential. The role is full-time and based at our research and development laboratory in Raleigh, North Carolina.

TerraSafe Materials offers competitive salaries, and comprehensive benefits.

To apply, please submit your resume and cover letter to info@terrasafematerials.com by 11:59 PM, Friday, September 6th. Late applications will not be considered.

Join us in our mission to eliminate Styrofoam, PFASs, and single-use plastics from industries worldwide.


We are looking for (Qualifications and Experience): We are committed to an inclusive environment, please apply if you have a strong interest and aptitude for this position even if you don’t meet the exact requirements.


  • Bachelor’s or Master’s degree in a science or engineering discipline or equivalent level of proven technical experience.
  • Detail oriented and self-motivated with strong written and verbal communication skills.
  • Ability to work independently/autonomously and as a team member.
  • Demonstrated ability to follow detailed directions in a manufacturing GMP environment 
  • 5+ years of experience in a manufacturing/process development environment.
  • Experience leading the creation or improvement of systems and processes for a laboratory and manufacturing facility.
  • Experience manufacturing in a research and development environment, biomaterial synthesis or fabrication is a bonus



Key Responsibilities:


  • Responsible for the operational readiness of lab equipment and its support processes, including for extrusions, podding, coating dispersers and injection molding.
  • Ensure that quality specifications are met and optimize ongoing processes on machines.
  • Demonstrated ability to start-up, operate and shut down process related equipment. Must be able to work independently on new processes.
  • Co-lead the implementation of new processes and equipment.
  • Lead troubleshooting activities of injection molding machines and its support processes.
  • Independently carry out minor repairs and maintenance on the molding machines and peripherals.
  • Work with equipment and material vendors to resolve machine and equipment issues.
  • Develop and implement process improvements and technological upgrades.
  • Identify and implement cost optimization and reduction initiatives.
  • Maintain high quality standards through on-the-floor interaction with employees to ensure quality and accuracy in each step of the production process.
  • Provide technical leadership and mentorship to process technicians and other team members.
  • Ensure that all business activities conform to local laws and regulations and are following company policies and procedures.
  • Ensure compliance with laws and regulations regarding environmental protection, fire prevention as well as occupational health and safety.


Employee Benefits

  • Paid-time off
  • Paid holiday period over Christmas and New Year’s Day
  • Medical benefits including, but not limited to: health, vision and dental.
  • Competitive. 401(k) plan