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Maintenance Reliability Specialist

3 months ago

Petersburg, United States Gerdau Long Steel North America Full time

Are you a "boots on the ground" investigator and who develops new ideas to solve problems and create continuous improvements that impact operations? Are you organized, self-disciplined and analytical? Come join us as we build Gerdau and the future

Competitive pay ranging from $33.92 / hour - $45.00 / hour plus bi-weekly bonus and overtime. Monday - Friday, day shift.


We Have:

  • A strong global presence with mills that transform millions of metric tons of raw material to produce steel beams, flat-rolled steel, merchant bar, rebar, spikes, and wire used by the automotive industry, appliance, construction, machinery, and equipment industries.
  • A culture that welcomes diversity, encourages innovation, and creates products that serve humanity.
  • An environment that values teamwork, safety, and sustainability.
  • A commitment to continuous improvement and the belief that we can create a better future for our employees and our global community by investing in people, processes, and technology.


We Offer:

  • Comprehensive Medical, Prescription, Dental, Vision Plans – Eligible upon 1st day of hire
  • Health & Dependent Care (Flexible Spending Account)
  • 100% Matching 401K up to 6%
  • Paid Parental Leave
  • Life/Accidental Life Insurance
  • Bi-weekly Bonus
  • Health Advocate Services
  • Employee Assistance Program
  • Tuition Reimbursement Program
  • Career Advancement and Training
  • An empowering and open culture with the opportunity to grow and create


Your Qualifications:

  • AS degree in Mechanical, Engineering, or Electrical Technologies OR GED/ High School diploma AND Professional certificate in Asset Reliability.
  • Active CAT I Vibration Analysis Certificate is required.
  • A minimum of 3 years of predictive maintenance experience.
  • A working knowledge of heavy manufacturing, with at least 5 years hands-on-experience in Predictive Maintenance as an Instrument Technician, Electrician or Mechanic.
  • Initiative to stay abreast of current technology and recommending changes to effect continual improvement of production processes.
  • Strong motivation to implement new technologies, champion predictive maintenance efforts, solve complex problems, possess project management skills and computer skills in order to improve reliability of mill operations.
  • Ability to effectively communicate with a variety of personalities and interests to manage the interests of all parties while creating and modifying work procedures and equipment without compromise to safety, quality, cost or environment.
  • Ability to work Monday through Friday day shift. May be required to be on-call and must have high availability depending on the requirement of the operation or project being managed.
  • Must be able to able to travel 5% of the time.


Your Purpose:

You will be responsible for both performance and analysis of condition-based maintenance surveys of electrical, mechanical and process equipment utilizing Predictive Methods.


Your Work:

  • Perform condition based maintenance surveys on plant equipment using vibration, thermography, MCE, visual inspections, airborne, ultrasound and other techniques/technologies as appropriate.
  • Prepare written reports to document inspections and recommendations for preventive actions.
  • Support the training of maintenance and operations personnel in basic predictive practices.
  • Create Failure Modes Evaluation Analysis (FMEA) and predictive matrix using historical and current equipment data.
  • Develop maintenance plans and tasks that ensure a proactive process using the Computer Maintenance Management Systems (CMMS).
  • Manage predictive work using a formal, systematic, and analytical approach.
  • Develop PdM routes and perform predictive services that facilitate continuous improvement through new condition monitoring and innovative approaches to production processes.
  • Apply predictive technologies to solve operational problems and implement permanent solutions.
  • Obtain and maintain a minimum Level II certification in vibration analysis and thermography: Level II certification and ultrasound along with an advanced MCE certificate.
  • Lead major failure incident investigations in area of responsibility as required.
  • Maintain test equipment and tools in a clean, safe, and functional condition at all times.
  • Approve and/or develop procedures and practices to use testing equipment such as laser alignment, balancing devices, etc.
  • Participate in the development of Annual Action Plans.
  • Ensure safety rules and requirements are followed in all work areas.
  • Monitor and report Key Performance Indicators (KPIs) to support ARP assessment and improvement.