Reliability Engineering Manager

4 weeks ago

Beaumont, United States NES Fircroft Full time

Job Title: Reliability Engineering Manager

Location: Beaumont, TX

Company: Major Petrochemical Manufacturer


Job Overview:

The Reliability Engineering Manager has the overall responsibility for developing and executing the

best-in-class reliability programs and processes across company assets at optimal cost. This

position will lead a team of Reliability Professionals to identify, prioritize, and manage asset reliability risks that could adversely affect plant or business operations. Oversee technical expertise & advice on maintenance services and exercise leadership towards timely identification and resolution of equipment-related issues or problems. The Reliability Engineering Manager recognizes and acts on opportunities to ensure and improve safe, reliable, and cost-efficient plant operations.


The position is a management level position and is accountable for leading our overall reliability strategy which includes:

  • Long- & short-term objectives for reliability engineering, and mechanical integrity management interaction (PSM).
  • Predictive & preventive maintenance plans and strategies.
  • Establish, maintain, and attain key performance metrics/targets for the reliability group.
  • Input/guidance on budget & cost control (OPEX / CAPEX).
  • Directing maintenance & contractor activity oversight (repair/overhaul).
  • Contractor strategy & performance input.
  • Spare parts evaluation and recommendations.
  • Asset health & equipment data management.
  • Leadership/mentorship to employees concerning equipment reliability.
  • Drive a culture of reliability through the establishment of standardized processes and methodologies for evaluating and improving asset health.
  • Develop and deploy programs for acquiring and developing internal reliability knowledge and expertise.
  • Support the development of engineering and reliability standards.
  • Develop and provide Subject Matter Experts (SMEs) for facility support in critical areas.


Essential Job Functions:

  • Oversee plant equipment reliability procedures that focus on employee safety guided by equipment industry best practices.
  • Provides input and leadership on work prioritization on plant equipment repairs to meet site objectives and goals.
  • Provide input regarding Mechanical Integrity from the team for fixed, rotating, instrument, and electrical disciplines concerning plant PSM requirements.
  • Provide technical support to Engineering, Maintenance, Operations, Inspection, Process, and Project personnel regarding the selection, operation, maintenance, troubleshooting, and long-term reliability of plant equipment.
  • Provide leadership on equipment failure investigations to determine causal effects and make mitigation recommendations.
  • Skilled in implementing defect elimination programs (RCA, FMEA) and mechanical integrity programs.
  • Lead team effort for the continuous improvement of equipment reliability through the
  • and application of effective reliability tools such as reliability-centered
  • failure modes and effects analysis, risk-based maintenance strategies, identification & assessment of risks, root cause and bad actor analysis, and spare parts review and optimization.
  • Provide team input on the final check-out of new installations. This includes factory and site acceptance testing that will ensure adherence to functional specifications.
  • Lead team equipment capabilities to partner with equipment vendors and repair shops to resolve technical issues or complex equipment repairs.
  • Work with maintenance and procurement departments to develop contact lists and relationships for turnaround contractors and repair facilities.
  • Provide input on Operation Procedures concerning proper startup and shutdown of equipment.
  • Provide input on operation envelope (parameter) on equipment.
  • Always present a professional image to clients and vendors and maintain a positive reputation of the company.
  • Follow all relevant company policies and procedures.
  • Assists other Departments and other administrative personnel, as necessary.
  • Ability to influence stakeholders and work closely with them to determine acceptable solutions.
  • Ability to effectively communicate at multiple levels within an organization.
  • Perform other tasks as assigned.


Qualifications:

LICENSES, CERTIFICATIONS, AND/OR REGISTRATIONS

  • Certified Maintenance & Reliability Professional (CMRP) or ability to attain within the first year of employment.
  • Certified Reliability Leader (CRL) preferred.


EDUCATION, EXPERIENCE, AND/OR TRAINING

  • Bachelor’s degree in engineering or related field required.
  • Minimum fifteen (15) years of experience in reliability engineering and related processes.
  • Minimum ten (10) years of experience managing engineering teams in the industry, along with a proven track record of organizational and employee development.
  • Demonstrated experience leading reliability programs across multiple disciplines.


KNOWLEDGE, SKILLS, AND ABILITIES

  • Asset Management expertise / certifications
  • Maintenance Leadership
  • Six Sigma training
  • Problem Solving/Analysis.
  • Communication Proficiency.
  • Technical Capacity.
  • Teamwork Orientation.
  • Strong leadership and mentoring skills.
  • Strong analytical, project management, contract management, and negotiation skills.
  • Working knowledge of budgets, forecasting, and metrics.
  • Ability to apply knowledge of materials management concepts and techniques.
  • Understanding of management and cost accounting principles and techniques.
  • Alignment with our values of safety, care, accountability, integrity, and teamwork.

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