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Quality Engineer
4 months ago
Specific duties and responsibilities
Implement quality systems, coordinate quality systems, on-going maintenance and continuous improvement projects.
Ensure compliance of quality to all required standards including customer specific requirements
Coordinate and perform (as required) internal process and system audits.
Provide consultation upon request for quality system gap-analysis, benchmarking, and/or customer complaints.
Train plant personnel on quality systems as required.
Conduct regular warranty reviews with the production teams and the corporate warranty group ensuring corrective and preventive actions for any warranty concerns.
Facilitate the consequent execution of error prevention, continuous improvement and problem solving by utilization of corporate tools (Problem Management Process, Top Quality reporting, warranty and field reviews)
Regular update of internal, customer and supplier complaints in SAP Quality Module; generate failure cost reports and provide information on any relevant topics to top management.
Create and update inspection plans for incoming purchased products. Train incoming inspectors and quality engineers on incoming inspection procedures. Review and improve incoming inspection activities.
Create training documents on SAP Quality Module.
Perform process capability studies on an ongoing basis to validate especial characteristics.
Perform new supplier validation and monthly supplier evaluation to ensure effective corrective actions, failure prevention and continuous improvement.
Review and approve supplier part documentation (PPAP).
Evaluate failure risk analysis with production and development team for new launches as FMEA coordinator.
Validate, document and publish lessons learned from positive and negative experiences, consolidate those lessons into Plant Standards and communicate these up to the North American and Global Lessons-Learned Committees.
Develop and perform monthly quality metrics reporting to plant and corporate management.
Perform Engineering Change evaluation and tracking reports for plant and Nafta.
Carry out ongoing scrap analysis and scrap reduction activities.
Adheres to all Occupational Safety and Health Administration (OSHA) regulations and implements all necessary measures for work, health, and environmental protection within the range of responsibility.