Senior Process Engineer

2 months ago

Davenport, United States Novelis Full time

Responsibilities:

  • Embrace the Novelis Safety Principles embracing a zero-injury culture and the Novelis cultural beliefs of Be Open, Say Anything, Build Trust and Be Authentic
  • Assist in troubleshooting, sophisticated analysis and identify areas of potential advancements in the processes, equipment, and facilities to achieve increased profitability through reduced costs, increased efficiency, improved quality, increase production output and optimized equipment uptime.
  • During plant construction and start-up, work with equipment suppliers as well as the Lead Process Engineer and internal team members to develop conceptual and functional requirements for short- and long-term process and equipment development consistent with the business plan.
  • After plant start-up, optimize the aluminum manufacturing process by working closely with the Operations, Engineering, and Process groups.
  • Ensure that the processes result in a product that meets or exceeds our internal and external customer expectations.
  • Technically work alongside Operating Technicians and other Manufacturing Unit staff as needed to train, resolve and prevent problems that impact product quality, melting and casting productivity, and other business metrics.
  • Application of innovative technology and techniques to resolve complex problems
  • Understand and be mindful of any process projects including budget control, schedule, and compliance with safety, environmental and sustainability requirements, to assure performance against expectations.
  • Continually review process methods, equipment, and technology for robustness, reliability, and obsolescence. Develop plans for modifications and/or upgrades as needed.
  • Constantly search for innovations and continuous improvement.
  • Interact with internal peers and collaborators to support, mentor, and guide in order to meet safety, quality, reliability, and cost goals.
  • Apply Lean tools to measure and lead all processes, developing clear KPIs, auditing and sharing performance feedback


Minimum Qualifications:

  • Bachelor or Master of Science degree in Engineering, Metallurgy and/or Materials Science.
  • 5 years of professional experience of factory process engineering
  • Strong focus on methodical problem-solving.
  • Good project management skills
  • Proven leadership skills to advise, coach and develop other personnel to accomplish personal, plant and corporate objectives
  • Excellent communication (oral and written) skills; ability to connect with all levels in the organization
  • Desire to take initiative and develop a pro-active relationship with employees through follow-up, understanding their needs and encouraging a collaborative relationship
  • Ability to travel up to 30% (North America and Internationally) in the first 3 years. After that period, the travel will be less than 10%.
  • Sponsorship for the United State of America VISA is not offered for this position.


Preferred Qualifications:

  • Aluminum recycling, remelt and DC casting process experience desired.
  • Background in metal treatment equipment and process
  • Experienced in trouble shooting process quality and performance issues


What We Offer:

Novelis' benefits say a lot about how we care for each other. Our employees and their families have many different needs. As a result, our benefits offer choices on many levels and are high in quality, driven by the marketplace, and affordable. In addition to core benefits, we provide these unique to the industry benefits:

  • Family Growth Programs: Paid parental Leave, Adoption Assistance, Fertility Treatment, Childcare Discount and Nursing Mom Support
  • Employee Assistance Programs: free resources available 24/7 to you and your family in the areas of mental health, family life, and career and financial guidance
  • Wellness Programs: incentives for wellness activities, wellness spending account, programs for building healthy habits, virtual physical therapy for joint, back, and pelvic health, health management programs and more.
  • Diabetes Management Program
  • Pet insurance
  • Identity Theft Protection
  • PerkSpot Discount Program
  • Tuition assistance and career development programs


Disclaimer:

We encourage all potential candidates to follow the protocols below and to be diligent when sharing any personal information:

  • Check the job posting is live and valid via our careers page: Careers - Novelis
  • Verify any communication with us by contacting our talent team at Careers – Novelis

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