Manufacturing Process Engineer
3 weeks ago
Responsibilities:
- Develop, implement, and optimize manufacturing processes to meet production targets while ensuring product quality, cost-effectiveness, and adherence to safety standards.
- Collaborate with design engineering, production, and quality assurance teams to review product designs for manufacturability and identify opportunities for process improvement.
- Conduct time studies, capacity analysis, and line balancing to optimize production efficiency and resource utilization.
- Design and implement jigs, fixtures, and tooling to improve manufacturing processes, reduce cycle times, and minimize defects.
- Lead root cause analysis and implement corrective actions for production issues, quality defects, and process deviations.
- Develop and maintain standard work instructions, process documentation, and training materials to ensure consistent execution of manufacturing processes.
- Drive continuous improvement initiatives using Lean manufacturing tools and methodologies such as Kaizen, 5S, Value Stream Mapping, and Six Sigma.
- Work closely with suppliers to identify opportunities for cost reduction, process optimization, and quality improvement.
- Collaborate with maintenance and facilities teams to ensure equipment reliability, uptime, and compliance with safety regulations.
- Support new product introductions, prototype builds, and production ramp-ups by providing technical expertise and troubleshooting support.
- Conduct risk assessments and implement preventive maintenance programs to mitigate equipment failures and production disruptions.
- Stay updated on industry trends, technological advancements, and best practices in automotive manufacturing to drive innovation and maintain competitiveness.
Qualifications:
- Bachelor’s degree in Mechanical Engineering, Industrial Engineering, or related field. Master’s degree is a plus.
- Strong understanding of manufacturing processes such as stamping, injection molding, assembly, welding, and machining.
- Proficiency in CAD software (e.g., SolidWorks, AutoCAD) for designing tooling and fixtures.
- Experience with statistical analysis tools (e.g., Minitab) for process optimization and quality improvement.
- Hands-on experience with Lean manufacturing principles and tools.
- Excellent problem-solving skills with the ability to analyze complex issues and implement effective solutions.
- Strong project management skills with the ability to prioritize tasks, manage timelines, and deliver results under pressure.
- Effective communication skills with the ability to collaborate cross-functionally and influence stakeholders at all levels of the organization.
- Knowledge of automotive quality standards (e.g., ISO/TS 16949) and regulatory requirements (e.g., APQP, PPAP) is desirable.
- Ability to thrive in a fast-paced, dynamic environment and adapt to changing priorities and business needs.
Join our team and be part of a dynamic environment where your expertise and innovative thinking drive the success of our automotive manufacturing operations.
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