Process Engineer

3 weeks ago

Sterling Heights, United States MEDA Engineering and Technical Servicess, LLC Full time

On behalf of our growing manufacturing/injection molding client, located in Sterling Heights, MI, we are currently recruiting for an experienced Process Engineer. This position reports directly to the Molding Manager.


RESPONSIBILITIES:

  • Support the product development process as an advisor, driving technical solutions to support manufacturing injection mold designs and improve standards for part design
  • Design concept, Mold Flow, and processing through to the manufacturing process to meet the established quality, production and safety standards
  • Ensure the ongoing adherence to the policies and procedures outlined in the ISO9001:2015 AND IATF 16949 Quality System and encouraging continuous improvement
  • Responsible for the daily activities with the technical aspects of the molding processes to ensure that a controlled stable process is being run and that overall safety practices are being followed
  • Ensure that proper start-up, shut-down, and troubleshooting procedures are being followed.
  • Support mold maker with mold tool troubleshooting and perform program troubleshooting to injection mold equipment including robotics and end of arm tooling
  • Preform mold preventative maintenance such as visual issues, component wear, clean and lube, etc.
  • Ensure all processes are running to baseline and that any changes are properly evaluated and documented with the appropriate change form
  • Investigate new technologies and determine their viability to our products (conformal cooling, pulse cooling, cavity pressure sensors, electric servo, valve gate systems, etc.)
  • Provide technical leadership and mentorship to process technicians, operators and other molding personnel
  • Assist in the development of injection mold set-up/processing sheets, procedures and instructions for Prototype and Production sampling
  • Assure product and process quality by setting process variables; establishing standards; and confirming all sampling processes
  • Develop and maintain process documentation
  • In-depth knowledge of Scientific Moulding Techniques (Gate Seal Study, Cavity Balance, Rheology Study, etc.) and Decoupled Moulding Techniques
  • Experience with analyzing Moldflow results to assure optimum part processing, cooling efficiency and quality. Determine that all Moldflow results are within limits for: Cavity fill pressure and balance
  • Part, melt and tool steel temperatures
  • Shear rate and shear stresses
  • Sink marks and weld/meld lines
  • Cycle time
  • Warp and deflections
  • Ability to transfer moulding processes to different machines using engineering calculations to determine the machines suitability for production of the product
  • Extensive experience troubleshooting moulding processes, machines and auxiliary equipment (dryers, water temperature controllers, hot runner systems, gating and valve gates)
  • Supports new product launches utilizing APQP process, including support for new capital requests
  • Ability to assist in the quoting process for new parts such as cycle time estimation and determine suitability of existing equipment
  • Provides technical support to plant quality with participation and engineering analysis of quality rejections for existing product
  • Support continuous improvement by providing technical support to plant manufacturing by participating in lean and cost savings projects
  • Providing longer term processing solutions that will reduce costs by way of improved scrap rates and optimized efficiency
  • Understands and performs daily job duties in a manner which supports the plant's goals and quality objectives
  • Promotes an atmosphere conscious of environmental, safety and health practices, ensuring compliance with all quality and safety protocols
  • Provide support in a supervisor role at times to process technicians, operators and other molding personnel
  • Travel to customers or other facilities as needed
  • ISO9001:2015 AND IATF 16949 duties as required


REQUIRED SKILLS & QUALIFICATIONS:

  • Minimum Secondary School Diploma
  • Applicable Post-secondary Education or Technical Diploma in a related field is an asset
  • Minimum of 5 years in a hands-on technical role in Injection Mold environment
  • Experience in a leadership role (Supervisor or Management) preferred
  • Experience with injection mold equipment and tooling
  • Automotive experience is an asset
  • Paulson Training
  • Mechanically inclined
  • Effective communication skills, verbal, and written
  • Computer skills
  • Understanding of injection mold processing using a wide variety of commodity and engineering grade plastics
  • Ability to evaluate molding and tooling problems for best solutions
  • Ability to manage complex assignment priorities


MEDA offers an excellent referral bonus. Great candidates know great candidates

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