Product Engineering

1 week ago

Pontiac, Michigan, United States Kyyba Full time

Details / General Information:

Job Description:

Summary:

The main function of a test engineer is to oversee the test development of automotive power electronics and electric traction system components for both fuel cell and hybrid vehicles.

A typical test engineer is responsible for monitoring test processes, tracking product changes, and modifying tests and equipment to ensure proper fault coverage.


Job Responsibilities:
" Develop and evaluate test systems for fuel cell and hybrid vehicles electronic subassemblies with focus on power conversion
" Develop and execute test plans to validate software modifications and issues for TECH 2 core software releases.
" Validate software for DSD Vehicle Communications group development.
" Document and communicate any problems/issues identified during validation and verification.
" Use VLT, CAT or other serial data tools to evaluate, diagnose and resolve serial data communication issues.
" Create test equipment electrical design schematics and some mechanical drawings of test systems.
" Create software to automate tests using LabVIEW programming language.
" Create serial data reports and software release memos.
" Complete special assignments as needed relative to TECH 2 support.
" Schedule work, vehicles, and testing around available resources.
" Communicate status of projects in oral presentations and written reports.
" Designs and delivers both automated and manual functional test equipment.
" Provides technical direction for engineering support personnel.
" Attend product development team meetings to review product design, specifications, and schedule requirements.
" Research new technologies and techniques orders.
" Possible local travel.

Skills:
" Familiarity with Vehicle Link Testers.
" Knowledge of electronic concepts and the ability to read electrical schematics.
" Knowledge of vehicle diagnostic and service procedures and systems.
" Working knowledge of vehicle serial data communication protocols; UART, Class 2, KeyWord, CAN, and GMLAN.
" Proficient in the use of the TECH 2 hand-held diagnostic computer.
" Knowledge and experience with vehicle mechanical and electrical systems.
" Advanced ability to identify issues and problems, generate solutions and choose appropriate alternatives using root cause analysis.
" Knowledge in LabVIEW programming.
" Knowledge in MS Office (Word, Excel, and PowerPoint) and MS Projects.
" Knowledge with Lotus Notes or other email communication tools.
" Strong interpersonal skills involving ability to work effectively cross-functionally and cross-culturally.
" Strong written and verbal communication skills.
" Strong organizational skills to successfully coordinate and execute project plans.
" Ability to work independently and with a team.
" Ability to handle multiple projects simultaneously.
" Ability to mentor, provide support and offer constructive performance feedback.
" Strong problem solving and analytical skills.
" Clean state driver's license.
" Basic knowledge and understanding of the internet.

Education/Experience:
" Bachelor s degree in Mechanical Engineering, Electrical Engineering Automotive Technology, or related technical field.
" 2-4 years of experience required.

Miscellaneous Information:

Service Type:
Hybrid

Export Compliance Authorization Required:
Yes

Specific Responsibilities of this Position: Our Test Automation and Cal development group is looking for a hard-working Functional Calibration Development Engineer You will be responsible for planning, developing, and performing subsystem level tests in a world class testing and development facility Tasks also include data analysis, calibration development, finding opportunities for data reduction, and leading the migration of lab-based activities to math.

This is an assignment where creativity, initiative and independent judgment are involved, and effective cross-organizational teamwork is essential

Key Responsibilities
" Track and report on testing progress and issues
" Develop and execute first-time capable tests for calibration and hardware development
" Lead diagnosis and resolution of issues that occur during setup and testing
" Actively participate in Product Development Teams and work with Technical Experts to improve current tests and develop new tests. This may involve comprehending related ECU algorithms and associated calibration process
" Apply and create post processing tools to assure data quality and track usefulness of data in generation of final calibration or reports
" Develop and implement standard work processes and procedures globally
" Interact with facilities, TRBs, calibration teams, and others to improve process and test efficiency
" Support math-based activities, migrating additional work from Road and Lab to Math based models and data analysis
" Train, Mentor, and develop new engineers

Education and Training
" One of the following is required:
" BS in Mechanical Engineering, Electrical Engineering, Chemical Engineering, Computer Science, or Physics

Minimum Required Skills and Experience
" Minimum 2 years of experience in automotive engineering with engine knowledge
" Experience with AVL PUMA/IndiCom/CAMEO and ETAS INCA software
" Demonstrated Drive for Results
" Excellent Planning and Problem-Solving skills
" High level of oral and written communication skills
" High level of interpersonal skills to work independently and effectively with others, and ability to establish Peer Relationships.
" Ability to prioritize work and resource, and work independently with minimal direction
" Proficient with computer and data acquisition systems
" Experience in data analysis to optimize testing or model results

Preferred Skills and Experience
" Exposure to propulsion system calibration in test and vehicle environment
" Knowledge and 2-5 years experience with Engine testing, calibration, or hardware development
" Experience with Engine dyno setup and testing
" Familiarity with government test cycles (e.g., FTP, US06, WLTP, RDE)

Work Site Description:
Laboratory Testing Facility, PPE requirements to be on site and access areas of the facility

Preferred Work Schedule:
During their training period (first 4 months): All positions will be 1st shift, M-F, 8am-4:30pm

Post training period:
One position will be a mid day shift, M-F, 10:30am-7pm; two positions will be 2nd shift, M-F, 3pm-11:30pm

All positions may occasionally be required to support remotely on weekends.

Physical Required:
No

Is driving a GM Vehicle required, or will the worker be driving a GM vehicle more than occasionally (a few times per month) as part of the job function?: No

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