Senior Process Engineer

2 weeks ago

Cedar Rapids, Iowa, United States Integration International Inc. Full time

Job Description:

  • Individual is responsible to develop full and semi-automated assembly processes for new product introduction with a systematic approach to qualification and transfer to operations.
  • Participate with the Design function during the design phase of products to guide the Design for Assembly (DFA) relying on your experiences in production support.
  • Be a driving force in the choice of assembly technologies by informing projects about limits and advantages of different technologies.
  • Evaluate and validate product design alternatives to create optimum process designs by applying knowledge of product design, assembly, fixturing and materials.
  • Ability to compare process scenarios for profitability and return on investment.
  • Create detailed capacity analysis studies using various assembly methods and techniques.
  • Comparison of manual, semi-auto, and fully automated solutions.
  • Define the material flow and handling used to supply the process.
  • Plan and establish the sequence of operations to fabricate and assemble parts or products and to promote efficient utilization of resources (machine and human). Experience with line balancing techniques.
  • Define the industrial technologies needed to assemble new products by utilizing FMEA, VSM and Auto vs Manual studies.
  • Enlighten the projects on the necessary levels of investment according to the scenarios envisioned.
  • Contribute to the target cost by providing the product assembly time using systemic methods such as MTM analysis.
  • Write specification and qualification plans for the means, tools, equipment, and production lines to produce the product.
  • Manage the realization of the production means at our suppliers (internal or external).
  • Be strongly invested in the technical choices of the different equipment with manufacturing feasibility studies, cost of quality analysis and cross-functional peer reviews.
  • Drive the qualification of the means (equipment and processes) at our supplier and internal operation sites.
  • Participate in the ramp up of the production means to the operations site by leading training, industrial file definition and

Education and Experience:

  • Bachelor's degree in industrial, Mechanical, Electrical or Mechatronics
  • 3-5+ years' experience in manufacturing industry directly supporting assembly operations
  • Methods, maintenance, or factory production support specialized in high volume OR Realization and development of specialized machines.
  • 3-5+ years' experience industrialization of new products
  • Receiving new products into operations facility, OR Realization of industrial process in operations facility with new product
  • Application on Lean and Six Sigma techniques – Experience in Lean Manufacturing tools (5S, Value Stream mapping, Kaizen events, Visual Workplace, etc.)
  • Examples of continuous improvement, both to existing processes and launch of new ones, positively impacting safety, quality, and overall labor efficiency metrics.

Technical abilities:

  • AutoCAD/Creo (ProE) or SolidWorks/Simulation or production modeling tools (Lanner Witness, Rockwell Arena, or equivalent)/Microsoft Visio/SAP/Basic understanding of PLC programming/Basic understanding of MES / MIS systems/Familiar with vision systems (Cognex, Keyence)
  • /Familiar with motion controllers and actuators (IAI, Yasakawa)/Experience with electrical, hydraulic, and pneumatic systems
  • Able to work within a multidisciplinary and multicultural project team: Technical, Purchasing, Industrialization, Marketing, Quality on projects lasting one to three years and will ensure the link with the operations facility (participation in design and peer reviews for concept selection)
  • Demonstrate ability to perform root cause analysis and develop action plans to strategically eliminate barriers.

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