Senior Controls Project Engineer

Vanderlande's Controls Engineering Department is responsible for the designing, programming, commissioning, and testing of material handling systems for our customers. As a Senior Controls Project Engineer, you will be responsible for the design, commissioning /testing, of all types of material handling systems that integrate hardware and software components. You will be able to lead a team of other controls engineers and cross discipline contributors to deliver tangible results for the successful completion of project milestones and the system. Ensuring on time / on budget completion of project deliverables.

Key Responsibilities:

• Your responsibilities will include, but not limited to:
• Provide direction in the methods required to configure component level devices
• Provide direction in the methods required to perform device level testing in support of PLC commissioning
• Provide direction in the methods required to perform device level testing in support of SCADA commissioning
• Provide direction in the methods required to perform zone level testing in support of PLC commissioning
• Provide direction in the methods required to perform zone level testing in support of SCADA commissioning
• Provide direction and perform area level testing in support of PLC commissioning
• Provide direction and perform area level testing in support of SCADA commissioning
• Document area level testing for PLC and SCADA commissioning (Product running test)
• Document daily progress of assigned tasks
• Manage punch lists (software / electrical / mechanical)
• Monitor and document the progress of subcontractors
• Follow all safety requirements at the jobsite
• Provide direction to write commissioning checklist
• Provide direction to write test plans (Area, Zone, Section level)
• Provide direction to write Controls Functional Specification / Description of Operations
• Write, debug, and test PLC code independently
• Provide directions to Commission and test PLC control panel
• Provide directions for SCADA commissioning and testing
• Perform quality checks on-site and provide documentation of completion and status
• Preparation and review of daily and weekly progress reports
• Write test plans (Integrated System, Area, Zone, Section level)
• Perform integrated system level testing in support of PLC commissioning
• Perform integrated system level testing in support of SCADA commissioning
• Document integrated system level testing for PLC and SCADA commissioning (Low Volume / High Volume test)
• Develop punch list (software / electrical / mechanical)
• Develop quality checks
• Interface and coordination with customers, subcontractors solve issues, provide documentation of resolution
• Write detailed design documents (i.e., Controls Architecture)
• Provide remote customer service support for existing customers
• Provide remote PLC and SCADA commissioning support
• Lead engineers in the execution of complex, large, and unique projects
• Lead junior Engineers in the execution of project deliverables
• Lead the onsite effort to configure, commission and test the system
• Lead the onsite effort of component and overall system performance tests
• Monitor internal quality of controls deliverables to ensure high first pass yield
• Lead continuous improvement actions to elevate the experience of other engineers
• Serve in a leadership role in all aspects of managing the engineering execution, from software design, system design, network design, commissioning, and testing with a positive result contribution on technical performance and financial results
• Ensure the quality and timeliness of all Controls Project Engineering deliverables
• Work on quotation bids with the Systems & Sales department on new projects and/or existing project changes
• Lead, support, promote, and improve software standardization
• Serve as the SME (Subject Matter Expert) for all aspects of commissioning and testing the system

Required Qualification:

• Willingness to learn
• Proactive
• Ownership culture
• Bachelor's Degree in an Engineering/Technology discipline
• Must be willing and able to travel 30% routinely, with increased amounts if projects demand
• Knowledge of computer systems and Windows (personal computers)
• Must be able to communicate effectively
• Ability to work in a team and autonomous situations
• Strong team mentality and willingness to accept responsibility for project completion
• Must have the ability to properly prioritize work/activities
• Ability to understand PLC programs, SCADA systems
• Ability to understand and interpret Electrical Schematics
• This position requires occasional on-call after-hours support
• Minimum 5 years of experience in implementation of material handling systems
• Advanced skills in ladder logic, Allen-Bradley Systems; Studio 5000
• Advanced skills in ladder logic, Siemens Systems; TIA-Portal
• Demonstrable skills in HMI (Human Machine Interface) Design, Ignition, Indusoft, Wonderware, FactoryTalk View, WinCC, or WEB factory
• Familiar with communication protocols (Ethernet IP, Modbus, etc.)
• Demonstrable skills in electrical design and use of computer-based drafting/design, Auto CAD
• Expert level understanding of installation, programming, and providing technical support of Controls hardware and software
• Familiar with computer installation and setup (SCADA Server)
• Possess a strong ability to solve problems and research solutions
• Logical mentality, skilled in understanding and designing Engineering Science: Logic & Programming
• Solid understanding of networking principles and computer hardware setup
• Knowledge of project scheduling
• Ability to identify network communication issues reactively and proactively
• Troubleshoot electrical based problems on conveyor systems, motors, drives, etc.
• Strong understanding of NEC (National Electrical Code)
• Strong understanding of NFPA 70 / 79
• Strong understanding of OSHA (Occupational Safety and Health Administration) regulations
• Strong understanding of Electrical controls hardware design, communication networks and 480 VAC / 120VAC / 24VDC power distribution
• Strong understanding of machine and system safety standards and design considerations
• Ability to quickly assess a situation and take appropriate action
• Good interpersonal, verbal, and written skills
• Motivator and ability to work well with team members
• Adherence to VI WoW and PM 2.0
• Ability to read structured text, write preferred

Desired Qualifications:

• Capable of programming in SQL, Visual Basic, C, C++, C#, or equivalent
• Experience in project management or leading teams
• Exceptional communication skills both verbal and written
• Six Sigma green belt certification
• Disciplined Agile Scrum Master (DASM)
• Professional engineering license
• Strong understanding of VI WoW and PM 2.0, ability to drive process improvements
• Master's Degree in an Engineering/Technology discipline
• Understanding of Mechanical design as related to material handling industry

Physical Requirements:

• Capable of working 10 hours standing / sitting / walking / climbing stairs
• Must be comfortable working in an office setting and a factory / construction environment

Duties, responsibilities, and activities may change at any time with or without notice.

Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions.