Controls Systems Engineer

2 weeks ago

Round Rock, United States Entegris Full time
Job Description:

Here at Entegris, we use advanced science to enable technologies that transform the world, and we are seeking employees who have the drive to continue that mission.

The Role:

Our site in Round Rock, TX is seeking a Controls Engineer to join our New Product Development team. In this exciting role, the Controls Engineer will be responsible for designing, developing, installing, and managing control systems used to monitor and control key process equipment. The candidate will also specify, design, and complete projects as well as initiate and support the operation of instrumentation for product development and production processes. The ideal candidate will exhibit the ability to manage multiple projects in a fast-paced, continuous improvement environment focused on safety, quality, and equipment reliability.

This position will work cross-functionally with a diverse team of controls engineers, systems engineers, mechanical engineers, field service engineers, and product marketing managers. There will be frequent communication with suppliers, contract manufacturers and members of the supply chain. This position encompasses the design, development, validation, deployment, and support of solid precursor delivery systems and liquid precursor deliver systems for the semiconductor industry.

What You'll Do:

  • Become and automation subject-matter-expert (SME) for scale-up and release of new chemical-delivery systems to high-volume semiconductor manufacturing
  • Create PLC and HMI code based on end-user requirements as defined in IO sheets, sequence charts, alarms/interlock charts, P&IDs, and control panel electrical schematics
  • Support mechanical, field service, and systems engineers in use and troubleshooting of controller equipment, including sensors, transmitters, remote IO, analog scales, temperature controllers, overlimit controllers, and other microcontrollers
  • Identify and execute CIP opportunities to improve process automation hardware and software for solid and liquid delivery systems
  • Supervise operators and maintenance workers in testing, tuning, and adjusting equipment to obtain optimum operating performance
  • Troubleshoot NPD control panel hardware, IO, and electrical equipment, executing the necessary adjustments to bring equipment up to running status
  • Make programming changes online for retrofitting or upgrading equipment
  • Coordinate project timelines with NPD management
  • Quote components and order parts directly with outside vendors
  • Work safely and drive process improvements
  • Listen actively and solve problems in a structured manner
  • Manage change through cross-functional partnering in a global environment
  • Up to 20% travel, both domestically and internationally, is required to effectively fulfill the position responsibilities

What We Seek:

  • A post-secondary degree, trade school diploma, or apprenticeship program, specializing in Programming and Engineering or equivalent experience
  • Preferred platforms and standards:
    • Omron Sysmac Studio, CX-Programmer, CX-Designer
    • Beckhoff TwinCAT
    • Mitsubishi GXWorks2 and GXWorks3
    • Ignition SCADA
    • Ethernet/IP, Modbus, RS-232 RS-485, EtherCAT communication protocols
  • 2-5+ years' experience in PLC/HMI control systems design and implementation
  • 2-5+ years of experience in a hands-on automation/control environment
  • 2-5+ years of experience programming Programmable Logic Controllers (PLC), and Human/Machine Interfaces (HMIs) using Allen Bradley software
  • Understanding of electrical controllers (PLC/PAC), including how to read/write/edit logic using IEC languages (Ladder, FBD, Structured Text, SFC) with a command of program scan time, timers, interlocks, latches, control loops and conditional statements affecting electrical inputs/outputs.
  • Experience with industrial communication networks (Ethernet/IP, EtherCAT, Modbus, Serial)
  • Ability to troubleshoot electrical panels and interpret electrical & pneumatic schematics
  • Ability to use multimeter and other test equipment to troubleshoot PLC and automation problems including electronic troubleshooting at component level
  • Familiarity with equipment design codes including NEC & NFPA 79 & international electrical standards
  • Experience selecting appropriate circuit protectors, wire and cable, sensors, safety hardware, PLC hardware, remote I/O, VFD and servo systems
  • Demonstrated experience in sensor selection / integration and operation
  • Capable of setting up remote I/O, Ethernet, & EtherCAT networks as well as other electronic controls equipment
  • Aptitude to read drawings, reference manuals & instruction guides
  • At a minimum, an intermediate understanding of industrial ethernet networking in the operational technology (OT) space
  • Accessible by laptop computer and cell phone for occasional work during off hours
  • Effective verbal and written communication skills
  • Strong analytical and problem-solving skills
  • Proven history of analyzing data and solving problems independently
  • Forward thinking, eager to learn best practices, and contribute with innovative ideas
  • Displayed ability to learn quickly and driven to broaden knowledge base
  • Ability to collaborate and work effectively in a variety of teams, including multi-disciplinary teams
  • Experience within a global, multicultural, multi-location organization serving the semiconductor industry
  • Capable of managing cross-functional projects
  • Ability to travel up to 20%, domestic & international

What We Offer:

At Entegris, we invest in providing opportunity to our employees and promote from within. The new hire in this role will have the potential to grow and create relationships across the organization and be recognized for demonstrated success and adherence to company PACE values.

Our total rewards package goes above and beyond just a paycheck. Whether you're looking to build your career, improve your health, or protect your wealth, we offer generous benefits to help you achieve your goals.

  • Generous 401(K) plan with an impressive employer match
  • Excellent health, dental and vision insurance packages to fit your needs
  • Flexible work schedule and 11 paid holidays a year
  • Paid time off (PTO) policy that empowers you to take the time you need to recharge
  • Education assistance to support your learning journey
  • Values-driven culture with colleagues that rally around People, Accountability, Creativity and Excellence.

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