Launch Mechanical Design Engineer, High Voltage Battery Module

Found in: Jooble US O C2 - 3 weeks ago


Palo Alto CA, United States Tesla Full time

As a launch engineer on Tesla's HV Battery Design Engineering Team, you will be responsible for the continued ramp, stabilization, optimization, and holistic sustaining of Battery components & assemblies. You will be part of the global team that designs and manufactures Batteries for Tesla vehicles. This includes all structural, thermal, electrical and sensing components required to make a large battery out of hundreds of cells. The Launch role extends beyond simply achieving Start-of-Production; that is just the beginning. It is about continually launching various improvement efforts to refine the product.

* Act as the first design point of contact in the factory environment, able to dive deep into a range of cross-functional problems in design or manufacturing

* Become first point of contact for all design issues during production launch, ramp and sustaining phase of new and existing vehicle batteries

* Fully understand the battery design, and the manufacturing systems that build it (factory process and equipment)

* Collaborate with Manufacturing, Process, and Quality to solve yield barriers and scrap issues (includes creating/qualifying rework, and defining validation test slates)

* First-responder to yield excursions

* Root-Cause & Corrective Analysis for product issues

* Redesign parts when necessary, and occasionally propose new ideas for mass-downs or cost-downs

* Battery teardowns for field and factory failures

* Participate in design reviews and change control process

* Support new line FATs

* BOM changes, design revisions, scrappy bench-tests

* Own product improvements (cost, complexity reductions) and refine product specifications

* Participate in DFMEA's and support PFMEA's

* Collaborate with Field Quality & Reliability to drive warranty improvements

* Visit suppliers for part qualifications, design change reviews, line audits, etc.

* Bachelor's Degree in Mechanical Engineering, or equivalent; Master's degree is a plus

* Role is based in Palo Alto, CA

* Experience a plus but not mandatory; preferably 2-5 years in battery or automotive

* Experience in high-volume manufacturing environments with many cross-functional teams also a plus (1+ year)

* Strong Engineering fundamentals in heat transfer, fluids, mechanics, and basic electronics

* Proficiency in CAD modeling. CATIA V5/V6 and 3DX experience is a plus

* Proficiency with statistics and data analysis. SPC/Black-Belt proficiency a plus but not mandatory

* Demonstrated hands-on abilities (e.g. machine shop skills, technical hobbies/projects, etc.)

* Preferred experience with various manufacturing processes such as plastic injection molding, metal stamping, thermoforming, welding/brazing, plating, PCBA/FPC, and bonding

* Preferred experience in designing for high volume assembly, both manual and automated

* Preferred experience defining test plans, designing test setups, and analyzing data

* A detail oriented personality with solid documentation and reporting skills

* Desire to own a lot and work hard - we have small teams and fast timelines

* Able to work across time zones when necessary to coordinate with the global design team

* Experience with student Formula Vehicle, Solar Car, Formula Baja, etc. is a plus

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