Process Control Engineer
3 weeks ago
Responsibilities
- Ensure safe work practices are followed at all times.
- Ensure compliance with all standards and programs (safety, environmental, quality, maintenance, and manufacturing policies and procedures) within area of responsibility.
- Lead or participate in problem solving.
- Become an expert in the current process, control, and reporting systems.
- Provide ongoing informal and formal training for electrical personnel to ensure development of good operating and maintenance practices.
- Work as a member of the maintenance team to think strategically about downtime prevention and long-term resolution of issues while maintaining a culture of efficiency and quick reaction to downtime events.
- Provide backup support to other process control and electrical supervision personnel.
- Work closely with electrical supervisors to maintain all documentation related to the process control system configuration and SOP’s. Work to continuously improve electrical/process control standards.
- Participate in planning and budgeting for activities.
- Provide electrical engineering support to sustain plant production.
- Balance day to day needs with long term projects.
- Participate in equipment troubleshooting.
- Work with maintenance and operational teams to support continuous improvements of assets and asset performance.
- Introduce recommended changes in control schemes which will improve the plant operation. This could include increased efficiency by increasing the level of automation and improved methods of control.
- Ability to troubleshoot and repair machinery through the use of drawings, schematics, and root-cause/failure analysis.
- Strong knowledge of engineering concepts including electrical, instrumentation, hydraulic, and mechanical systems.
- Respond to equipment downtime emergencies, and plan/execute plans for any recurring situations.
- Identify opportunities where condition based monitoring can successfully predict failure.
- Combine newer technologies and extensions of current architectures. Plan and coordinate technical design and implementation of project work.
- Monitor the operation of machinery and systems, to minimize unplanned downtime, anticipate and solve problems in a timely manner, and identify opportunities for improvement.
- Working knowledge of steam systems, natural gas systems, hydraulic systems, and pneumatic systems.
- Experience in capital project design, installation and startup.
Position Requirements
- BS in electrical engineering.
- 5+ years manufacturing experience after completion of degree.
- Experience in forest products, paper and pulp, food or beverage processing, or chemical industries is a plus.
- Strong communication skills (written and verbal).
- Experience with continuous manufacturing processes.
- Strong troubleshooting skills.
- Knowledge of plant equipment and processes.
- Ability to do full controls integration, from electrical/instrumentation design to PLC to MMI.
- Familiar with most common sensors and transmitters, and their suitability to an application.
- Working experience with Simatic/TI505 PLC’s and Wonderware HMI or equivalent.
- Ability to work weekends, holidays and respond to callouts.
- Proficient using personal computers, associated software (MS Suite, Project, Access, SQL, CMMS, AutoCAD, Kronos) and IO Servers.
- Experienced in Ethernet network design and implementation, including fiber and 10/100 Base TX.
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