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Process Engineer
2 weeks ago
The Process Engineer is responsible for establishing, documenting, implementing, and maintaining effective injection molding processes using structured studies and scientific molding principles. This role involves delivering processes for new injection molding tooling introductions, improving existing tooling through cost reductions and process optimization, and providing day-to-day production support.
Key Responsibilities:
- Apply scientific molding principles and Design of Experiments (DOE) to develop and maintain robust molding processes, following a standardized, data-driven approach.
- Maintain accurate process documentation, records, and changes to ensure production processes meet standards.
- Collaborate with teams from process engineering, tooling, quality, maintenance, and production to identify issues and solve them using root cause analysis techniques.
- Support the quality team in implementing corrective actions.
- Mentor process engineers and technicians by sharing knowledge and encouraging a culture of respectful challenge and continuous learning.
- Stay current with industry advancements and technologies, recommending and managing the integration of new solutions that add value to the organization.
Education & Experience Requirements:
- Bachelor's degree in Engineering with 1 to 5+ years of experience.
- Experience in injection molding, especially in high-precision molding with tight tolerances, is required.
- Proven ability to implement controlled molding processes within a production environment.
- Experience with lot traceability, engineering-grade resins, and specification-driven processes.
- Familiarity with interpreting molding simulation software results (Moldex3D preferred).
- Knowledge of injection molding auxiliary equipment such as robots/sprue pickers, mold water/oil heaters, hot manifold systems, screws, barrels, ceramic barrel heater bands, material drying and conveying systems, and dew-point meters.
- Practical experience in Statistical Analysis and Design of Experiments (DOE) is preferred.
- Strong team player with a collaborative mindset.