Aircraft Engines and Auxiliary Power Units
2 weeks ago
- Should be US National with appropriate Security Clearance
- Graduate in a Mechanical Degree/Diploma or equivalent work experience
- Should have background on Quality Management Systems
- Should have 10 plus experience working in Aerospace and Defense
Provide manufacturing engineering solutions in the areas of Build in Quality (BiQ) by identifying the need for process control before producing parts thus preventing non-conformance by error proofing or by detecting the causes of non-conformance and stopping the process before a defect occurs. Provide Engineering support to customers to trouble shoot and resolve technical problems. Drive improvements in all related manufacturing processes including those related to products, equipment and product quality for customers.
Understand the engineering definitions and sequential process for better results in achieving Right at first time.
Preparation of process and solutions in line with Manufacturing Readiness Levels 1 to 10 (MRL)
Ability to review and approve fairs and ‘Production Part Approval Process – PPAP’ as part of process and product validation.
Thorough understanding of ‘Advanced Product Quality Planning – APQP’ process
Ability to integrate the various BiQ tools with other processes such as Design for Manufacture (DFM) and Design Failure Modes and Effects Analysis (DFMEA)
Work with cross-functional teams, local experts, partners and suppliers to ensure technical aspects of manufacturing processes are understood and accounted for as required and create and implement ‘Process Failure Mode Effect Analysis’ - PFMEA
Good understanding of key processes, controlling methods, methods of measurement, inspection strategy to create and implement control Plans / Inspection Plans
Conduct supplier audits to drive process standardization, waste elimination, and continuous improvement.
Support the investigation of all non-conformance reports and all responses using proven problem-solving methodology.
Sound knowledge in new product introduction in line with the Manufacturing launch plan.
Ability to create characteristic matrix and identify feature-based severity and key process variables.
Ability To Interpret GD&T From model-based definition and legacy drawings.
Ability to read and understand Product and Process specifications and standards.
Ability to analyze shop floor data in the form of various RFT data, RAG charts, six pack analysis reports and suggest process improvements and fool proof methods for non-conformance reduction
Ability to create Statistical Process Control Metrics using Minitab
Good knowledge on various manufacturing processes
Fully conversant in reading and understanding Engineering & Manufacturing Drawings
Sound knowledge interpreting the GD&T (standards ASME Y 14.5, JES 161)
Sound knowledge in measurements system analysis (MSA)
Hands on experience in using various types of measuring & testing equipment, both contact - non-contact, analogue & digital
Able to support root cause analysis and implementation of problem-solving techniques like 8D for improvement in Quality and Productivity
Hands on experience in implementing solutions along APQP, PPAP, PFMEA and Control charts
Working knowledge and experience of using QC tools and SPC analysis
Hands on experience of working in CFTs for creation of PFMEA and control plans
Working knowledge on concessions, containment procedures and traceability techniques
Awareness of aerospace requirements (AS9100, various ISO)
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