Senior Process Engineer

1 month ago

Chester, United States IKO North America Full time

IKO Industries Ltd. is a market leader in the manufacturing of roofing and building materials. IKO is a Canadian owned and operated business with production facilities worldwide and has many years of unparalleled success in the roofing materials industry. Quality, integrity, and trustworthiness are the values that underlie this success, and we have built this company by hiring people who hold these values. People like you

Job Description

  • This position will have one junior process engineer as a direct report.
  • Develop and implement manufacturing strategies and processes to optimize efficiency, reduce costs, and improve product quality.
  • Collaborate with cross-functional teams, including design engineers, quality engineers, and production personnel, to ensure smooth production operations and timely delivery of products.
  • Lead and participate in process improvement projects, utilizing Lean Manufacturing and Six Sigma methodologies to identify and eliminate waste, improve productivity, and enhance product quality.
  • Evaluate existing manufacturing processes and equipment, identifying opportunities for improvement and implementing changes to enhance efficiency and productivity.
  • Conduct root cause analysis and implement corrective actions to resolve production process upsets to include creating corrective actions to prevent upset from occurring in the future.
  • Develop and maintain manufacturing documentation, including work instructions, process flow charts, and standard operating procedures (SOPs).
  • Train and mentor junior process engineers, production supervisors, and A level operators providing guidance and support in their professional development.
  • Stay updated with the latest advancements in manufacturing technology, processes, and industry best practices, and implement relevant changes to improve manufacturing processes.
  • Collaborate with suppliers to ensure the availability of quality materials and components and resolve any supplier-related issues that may affect production.
  • Ensure compliance with regulatory requirements and industry standards in manufacturing processes. Behaving continuously and consistently with the IKO Core Values; Sharing Knowledge, Integrity, Long-Term thinking, Performance, Humility, and Agility.
  • All other duties as assigned.


Required Qualifications:

  • Ideal candidates will have 8-10 years of hands-on process engineering experience in a manufacturing environment, preferably in a senior or technical leadership position.
  • The ideal candidate would also have wet formed fiberglass mat process or equivalent experience.
  • Bachelor's degree in chemical or mechanical engineering or a related field. A master's degree is preferred.
  • Proven track record of implementing process improvement initiatives and driving operational excellence.
  • Familiarity with SPC (statistical process control) is a requirement.
  • Strong knowledge of manufacturing principles, practices, and standards.
  • Proficient in Microsoft Office (Excel, Word, PowerPoint)
  • Strong detailed oriented technical writing skills.
  • Ability to lead junior process engineers, co-op, or interns while having strong teaching and develop skills.
  • Certification in Lean Six Sigma is preferred.
  • Excellent customer service focus and results oriented.
  • Greenfield or Brownfield start-up experience preferred.


Benefits of Employment: IKO recognizes that its success is due to the strength of its employees. A primary goal of IKO is to promote individual employee's sense of accomplishment and contribution so that employees enjoy their association with IKO. The Company invests in its employees so that they are the most knowledgeable in the industry, and undertakes great efforts to nurture loyalty to, and teamwork at, IKO. We are pleased to offer competitive compensation, health care, a progressive and challenging workplace and a commitment to teamwork and integrity.

Diversity and Equal Opportunity Employment: IKO Industries Ltd. is an equal opportunity employer. We are committed to diversity and inclusion and are pleased to consider all qualified applicants for employment without consideration to race, religion, creed, color, national origin, age, gender, sexual orientation, marital status, veteran status or disability. IKO Industries Ltd. encourages and welcomes applications from people with disabilities. Accommodations are available on request for candidates taking part in all aspects of the selection process.

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