Lead Mechanical Integrity

2 days ago

Kentucky, United States Ingenium Talent Full time

Job Summary:

We are seeking a Lead Mechanical Integrity & Reliability Engineer to oversee the implementation, management, and optimization of predictive maintenance programs and mechanical integrity systems. This role will be critical in ensuring the long-term reliability and performance of our rotating equipment, tanks, piping, and heat exchangers across multiple sites. The plant is located in Louisville, KY. (Please note, if required, an above-market corporate relocation package will be available).


Key Responsibilities:

  • Predictive Maintenance Program:
  • Lead and manage the Predictive Maintenance program, utilizing tools such as vibration analysis, infrared thermography, ultrasonic testing, and oil analysis to monitor equipment health and predict potential failures.
  • Mechanical Integrity Program:
  • Oversee and maintain the Mechanical Integrity program, ensuring full compliance across all sites. Collaborate with site maintenance leaders to assess and address MI reports, fitness-for-service evaluations, and necessary repairs.
  • Risk Insurance Program:
  • Administer the corporate risk insurance program and coordinate audits to ensure proper risk management practices are in place at all sites.
  • Asset Management & Budgeting:
  • Maintain a long-term equipment asset replacement plan and ensure that major equipment is included in the MI program budget.
  • Rotating Equipment Monitoring:
  • Review and assess the condition of rotating equipment using various PdM data (vibration, oil analysis, IR, ultrasound), as well as critical process data to evaluate equipment health.
  • Data Management:
  • Manage and maintain the ZCLP PdM and MI databases to ensure accurate, up-to-date records for analysis and reporting.
  • Cost Analysis & Strategy Development:
  • Analyze equipment history, maintenance costs, and failure patterns to refine asset management strategies, focusing on cost avoidance, cost savings, and increased equipment uptime.
  • Bad Actor Program:
  • Lead and monitor the Site Bad Actor Program to identify and address recurring equipment failures. Track key performance indicators (KPIs) related to PdM and MI efforts in the Reliance database.
  • Root Cause Analysis:
  • Provide PdM data (vibration, oil analysis, etc.) to support root cause analysis (RCA) and Failure Modes, Effects, and Criticality Analysis (FMECA) processes.
  • Third-Party Contractor Management:
  • Oversee and manage third-party MI inspection services and contractors.
  • Reliability and Maintainability in New Projects:
  • Support the Design for Reliability, Maintainability, and Inspectability (DFR/M/I) in new equipment projects. Ensure that all technical documentation, OEM manuals, and support materials are available during equipment commissioning.
  • SAP Integration:
  • Ensure new or redesigned equipment is accurately set up in SAP with proper asset criticality prioritization and asset strategies for all critical assets.
  • Spare Parts Strategy:
  • Lead the spare parts strategy, focusing on equipment criticality, lead times, and cost-benefit analysis to minimize downtime and risk.
  • Reliability Analytics:
  • Integrate reliability analytics and modeling tools to analyze equipment trends, build failure prediction models, and enhance mechanical availability.

Qualifications:

  • Education:
  • Bachelor’s Degree in Mechanical Engineering or a related field.
  • Experience:
  • At least 5 years of experience in predictive maintenance of rotating equipment within a chemical or petrochemical facility.
  • Minimum of 5 years evaluating tank, piping, and heat exchanger conditions according to ASME, API, or STI standards.
  • Certifications (Preferred):
  • Certifications in vibration analysis, oil analysis, thermography, and ultrasound analysis (or a minimum of 5 years of relevant experience in these areas).
  • Technical Skills:
  • Proficient in Microsoft Office Suite (Outlook, Excel, PowerPoint).
  • Experience with SAP CMMS is highly preferred.
  • PSM experience is highly preferred

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