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Production Superintendent
5 months ago
DUTIES:
This role is responsible for the reliable operation of a production unit in a team-based environment, including safety aspects, environmental aspects, and chemical manufacturing:
Ensures Business Line, Operations and Supply Chain are fully coordinated.
Converts Business Plan to daily operations plan.
Provides technical expertise in the daily operations of the unit.
Assists Operators in resolving gaps between production and the plan.
Analyzes and allocates production losses.
Works with the Improvement Engineer to ensure operating plan and reliability issues are coordinated.
Accountable for creation of the PPM plan and its effects on the business, safety, and environmental concerns.
Maintains data integrity of production loss accounting database and manages MAC values and calculations.
Emphasis also includes customer satisfaction, product quality, production rates, and schedule in a JIT setting. Daily activity optimization to increase Unit rate and utilization.
Meeting budgets and maintaining the correct variable and fixed cost elements for products manufactured in the unit. This includes correct raw material usage ratios, minimizing scrap, controlling the cost of quality (scrap, rework, recycle, man hours, etc.), manpower allocations, overtime and others.
Utilizing understanding of customer ‘critical to success factors’ for betterment of AN & customers.
Daily reconciliation of production using tools in SAP.
Development of technical competencies among team members.
Maintenance of this PSM unit through the Maintenance Team; optimizing utilization (on-stream) with due consideration of safety, reliability and customer requirements.
Ensuring high quality and customer satisfaction for products, through systemization, training, and processes in the unit.
Continual improvement of products and processes; strong quality orientation.
Integration of new projects, production methods, equipment, and work processes in a unit largely controlled by DCS.
Contribute to an effective KPI and metrics process for Process Safety. Provide insights regarding quantitative and qualitative developments by means of periodical and ad hoc reports and/or analyses for the site.
Build and maintain a network of in- and external stakeholders/partners and represent the site in Process Safety related matters.