Sr. Manufacturing Engineer Test, EOL

Position Sr. Manufacturing Engineer Test - EOL

Location-Arden, NC   

About us

BorgWarner is a global product leader in delivering innovative and sustainable mobility solutions for the vehicle market. We are a company of innovators and independent thinkers that brings together talented employees, meaningful work, and amazing technology in a unique environment. At BorgWarner we constantly work towards our vision of a clean and energy-efficient world.

Our Culture

We believe the health and safety of our employees are a top priority. We care about our local communities and the global environment. BorgWarner promotes and nurtures a diverse and inclusive environment, honors integrity, strives for excellence, commits to responsibility for our communities and the environment, and builds on the power of collaboration.

Career Opportunities

We manage talent as seriously as we manage our businesses and encourage you to learn about our proud history, strong culture, technologies, and future vision. We offer a strong local presence and interesting global opportunities. Start your future with BorgWarner now   

Pay & Benefits

All positions start at an above market pay rate for that position. Benefits are also above market and include the below for all fulltime employees:

• Day 1 Medical Coverage with potential of no monthly premium
• Onsite Health Clinic for employees and dependents (age 14 and over) at no cost
• Dental, Vision, Life, AD&D, and Disability Coverage
• Tuition Reimbursement Program after 18 months
• Retirement Savings Plan (401k) with a matching program
• Company paid holidays and vacation starting Day 1

Job purpose

The Senior Manufacturing End of Line (EOL)Test Engineer is a specialist and considered a SME in developing New Manufacturing Testing Technologies, to support the Charging Forward initiative. This role will work with Design (Product engineering), Global Test Engineering to industrialize the performance testing for gaseous or liquid fueled engines and power electronics.

Key Responsibilities

• Responsible for developing the concept for the entire EOL test cell for production volumes, including how to transport unit in and out of cell.
• Process needs to include system preparation and fuelling.  Followed by safe start and performance testing with pass / fail as well as cool down, de-fuelling and movements to shipping prep.
• Work with the Product engineering team to understand the DFMEA.
• Develop the Process Flow, PFMEA and Work Instructions for the EOL test process.
• Collaborate with Product Engineering and plants in prototype development and testing, ensure a smooth knowledge transfer between Prototype build(s) to production as well as possible future plants.
• Responsibility for deploying and controlling the EOL testing requirements for individual sample phases and for series production.
• Ability to create machine specification, or Statement of Work (SOW) for test program based on final function test specification/End of line test.  This will include how the overall mechanical and electrical system(s) function and interact from a performance standpoint in a production environment.
• Ability to create machine specification, or Statement of Work (SOW) for software for flashing based on flash specification.
• Work closely with the rest of the Manufacturing Engineering team to integrate EOL Test machine in the process line or cell.
• Ability to develop a test cell that is complete with Environmental, Safety requirements such as fuel, heat, air flow and fire mitigation strategies.
• Represent the EOL testing team during communications with internal and external customers.
• Collaborate and work with the Design Engineering team to develop performance measurables and process pass / fail limits.
• Continuously review the EOL testing process and evaluate the actual test plan / test results compared to the original plan. 
• Conduct capability study and Gage R&R of Test equipment as applicable.
• Work with the Global Advanced Manufacturing team to establish the Global manufacturing standard(s).
• Actively participate in Local and Global Workshops and ensure the products and processes are robust.
• Once in production, continue to make improvements or optimize the test for Quality as well as Continuous Improvement work.
• Ensure manufacturing best practices and lessons learned are implemented.

What we’re looking for

• Bachelor’s degree in Electrical or Electro-mechanical Engineering required; Master’s degree preferred.
• 5 years engineering experience at the plant level required, Electromechanical device experience is Required.
• 2+ years of experience in end-of-line electrical tests for Industrialized applications.
• Knowledge in design and developing equipment and machinery that use both electrical and mechanical technology.
• Advanced knowledge in principles of electricity and electrical power circuits, as well as the associated risks.
• High Voltage connections and heat transfer methodologies.
• Experience with various Connections such as soldering, micro welding etc.
• Understand the principles and operations of devices that can convert mechanical energy into electrical energy, such as dynamos and alternators, rotors, stators, armatures, and fields.
• Understand Microcontrollers Software and Programming.
• Understand computational programming (LabVIEW, C++, C#, VB, Phyton) preferred.
• Knowledge in Basic Statistics (Capability Study, Gage R&R).
• Knowledge in ESD, High Voltage testing and safety requirements.
• Knowledge in Electronic Instrumentation (Oscilloscopes, Multimeters, Communications cards, HiPot, Programable Power Supply,).
• Understand the principles of Electronic Development Framework (EDF) / FUSA / ASPICE.
• Experience in High Voltage test would be preferred.
• The ability to travel 5-10% of the time.

Education, Skills, Knowledge Requirements:

• Bachelor’s in engineering, Masters Preferred.
• Analytical and creative way of working
• Thorough understanding of manufacturing processes
• Manufacturing Experience in Electric & Hybrid Systems
• Solid understanding of Engineering financials (Cap-Ex Planning and equipment costing)
• Strong understanding of quality systems, change management principles and processes.
• Working knowledge of IATF, FMEA, DFM/DFA and APQP required
• Knowledge of Root Cause Analysis and/or 8D Problem Solving required.
• Good communication skills for both internal and external customers.
• This role is generally on-site (ie: not full time remote).
• Working knowledge of Health and Safety systems and procedures.

What we believe

• Inclusion: Respecting Individuals
• Integrity: Honouring truth
• Excellence: Focusing on results
• Responsibility: Our commitment
• Collaboration: Building trust

Safety

This position will adhere to the BorgWarner Environmental Health and Safety Program by following all safety rules, procedures, practices, training, and safe use of equipment; this includes use of personal protective equipment (PPE) as required. This individual will work in a way that stresses the importance of preventing injury, accidents, or illnesses to themselves or co-workers by correcting or reporting unsafe situations, incidents, or occurrences to their Team Lead immediately.

Equal Employment Opportunity

BorgWarner is an equal employment opportunity employer such that all qualified applicants will receive consideration for employment without regard to race, color, age, religion, sex, sexual orientation, gender identity/expression, national origin, disability, or protected veteran status.

Join the company that is creating solutions that support a cleaner, more energy-efficient world. For more information about BorgWarner, please visit  For a listing of Asheville/Arden openings: