Industrial Facilities Maintenance Operations Manager
3 days ago
Join a high-performance team where you will run a modern maintenance organization focused on safety, reliability, and continuous improvement.
Your Impact- Drive daily execution and performance: set goals, measure results, and coach a skilled maintenance team.
- Lead the Preventive Maintenance program—plan, coordinate, and optimize schedules to protect uptime.
- Steward all site utilities and facility systems: electric distribution, compressed air, boiler operations, and hazardous waste.
- Diagnose failures, identify worn components, and procure replacements quickly and cost-effectively.
- Maintain strict adherence to safe work practices, including expert-level LOTO compliance.
- Control maintenance budgets and continuously improve repair quality and asset reliability.
- Engineer equipment improvements to increase efficiency and reduce cost.
- Manage contractor activities from bid through build; collaborate with machine shops to fabricate parts.
- Oversee plant projects: equipment design/development, major overhauls, and relocations.
- Partner with Production Management to implement productivity-enhancing machine modifications.
- Strengthen the safety program; support accident investigations and environmental initiatives.
- Design and implement machine guarding systems.
- Deliver annual training (lockout/tagout, confined space, fire extinguisher, Hazmat, etc.).
- Act as primary liaison for State/Federal inspectors, local Fire Department, insurance audits, and annual boiler inspections.
- Collaborate closely with production, printing, administrative, and maintenance teams; interface with contractors, insurers, and regulatory agencies (OSHA, EPA, AIB, ASI), as well as city utilities, water/sewer departments, the fire marshal, and vendors.
- 5+ years of plant maintenance experience.
- Successful supervisory experience and draftsman/drafting background.
- Extensive knowledge of inline manufacturing equipment and processes; preferred exposure to extruders, bag machines, winders, blenders, resin vacuum conveying, and railcar unloading systems.
- Knowledge of printing/paper converting equipment; conveyors, hydraulics, pneumatics, and lubrication preferred.
- Capability to calculate gear ratios and pitch; proficient with welders, grinders, lathes, and cutting equipment.
- Demonstrated application of Lean, TPM, and 5S methodologies.
- Proficient with MS Outlook, Word, Excel, and PowerPoint.
- Strong electrical fault-finding skills; foundational PLC and VFD experience.
- Expertise in lockout/tagout systems.
- PLC troubleshooting; equipment and facilities troubleshooting.
- Preventive maintenance strategy and execution.
- 120/208/240/480V systems; electrical diagnostics.
- Leadership, coaching, and mentoring.
- Blending and pneumatics troubleshooting; plastic extrusion.
- Manufacturing environment experience; blueprint reading; exceptional communication.
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