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Off-Shift Automation Engineer

3 weeks ago

Adrian MI, United States OPmobility Full time $80,000 - $120,000 per year

Off-Shift Automation Engineer

As an
Automation Engineer
, you will be a key contributor in designing, programming, installing, and optimizing advanced automated systems that power our manufacturing operations. Your expertise will drive innovation across programmable logic controllers (PLCs), robotics, vision systems, HMI interfaces, and a wide range of pneumatic and electrical instrumentation. You'll also play a hands-on role in the development, commissioning, and training of finishing and assembly equipment—ensuring our production lines are efficient, intelligent, and future-ready.

Key Responsibilities

1. Automation Systems & Process Control

  • Ensure all automated systems are up to date and fully integrated into plant operations
  • Lead the implementation of new automation technologies and support complex troubleshooting
  • Own and maintain process control instrumentation, conveyor systems, VFDs, and error-proofing systems (Poka-Yoke)
  • Develop and deliver hands-on automation training for associates
  • Use PFMEA to proactively identify and mitigate process risks

2. Continuous Improvement & Project Support

  • Support new machine launches and special projects
  • Drive continuous improvement initiatives aligned with lean manufacturing and POMS philosophy
  • Collaborate cross-functionally to enhance quality, efficiency, and reliability

3. Safety & Risk Management

  • Perform risk assessments and ensure safe practices before any work inside machines (LOTO)
  • Train and coach technicians on LOTO procedures and escalate safety concerns to the LOTO Steering Committee
  • Ensure compliance with all safety standards and proactively identify gaps in standard work instructions

4. Operational Excellence

  • Empowered to stop production in case of safety or quality concerns
  • Support production in a dynamic, fast-paced environment with tight deadlines
  • Perform physical tasks as needed (lifting up to 33 lbs, working in varying temperatures)
  • Occasional travel may be required

5. Production Equipment Systems (PES) Support

  • Provide on-shift support and coaching to operators and end users
  • Troubleshoot and escalate software/hardware issues, ensuring timely resolution
  • Collaborate with the local PES Coordinator and central teams to improve system performance
  • Participate in the Key Users' functional network and manage support tickets

Collaboration & Interfaces

Internal Teams:

  • Engineering, Maintenance, Quality

External Partners:

  • Cognex, Keyence, Festo, Fanuc Robotics, Siemens, Rexroth, ABB Robotics

Education & Experience

  • Bachelor's degree in Engineering (Electrical or Mechanical preferred), or an equivalent combination of education and hands-on experience
  • Minimum of 3 years in a manufacturing environment—experience in plastics or automotive is a strong plus

Technical Expertise

  • Proficient in Microsoft Office Suite (Word, Excel, PowerPoint, Outlook)
  • Skilled in collecting, analyzing, and maintaining technical data to support decision-making
  • Solid understanding of electrical systems, hydraulics, and pneumatics, with the ability to identify and manage hazardous energy sources on a machine-by-machine basis
  • Hands-on experience with BMM systems, finishing centers, and utilities
  • Deep knowledge of Lockout/Tagout (LOTO) procedures, including:
  • Application methods and devices
  • Choosing the appropriate level of LOTO (full, partial, or door-locked only)
  • Ensuring compliance with safety protocols and standards

Soft Skills That Set You Apart

  • Strong verbal and written communication skills
  • Collaborative team player with a proactive mindset
  • Analytical thinker with a knack for problem-solving and critical thinking
  • Adaptable and resilient in a fast-paced, evolving environment
  • Excellent time management and organizational skills