Senior Industrial Engineer

1 week ago

Madison, Wisconsin, United States Carex Consulting Group Full time $120,000 - $140,000 per year

W2 only, no C2C, must be authorized to work in the US (both now and in the future).

Senior Industrial Engineer (Direct Hire) - in Madison, Wisconsin. Apply now for this opportunity at Carex

Carex is partnering with a Manufacturing industry partner
to hire a
Sr. Industrial Engineer
to support operations across U.S. and Mexico facilities. This role is responsible for designing best-in-class manufacturing systems that optimize the integration of people, equipment, materials, and data. The position focuses on data-driven design to improve footprint utilization, material and process flow, and manufacturing efficiency through strategic system planning and execution.

What You'll Do

  • Design and deliver comprehensive manufacturing systems for full and partial assembly processes across U.S. and MX sites.
  • Develop detailed layouts to optimize operator, machine, and material balance while ensuring ergonomic and safety compliance.
  • Create supporting tools and documentation including error proofing strategies, standard work procedures, SOPs, and material handling plans.
  • Conduct time studies, balance charts, labor linearity plans, and capacity models to inform decision-making for multiple production volume levels.
  • Implement lean manufacturing principles in system design, including PFEP, WIP controls, and process flow optimization.
  • Collaborate cross-functionally with Engineering, Quality, Operations, IT, MES, Product Management, and Safety teams to align designs with organizational standards and goals.
  • Participate in new product introduction through early involvement in concept development, DFMEA, and 3P workshops.
  • Support plant improvement efforts through Kaizen events, Gemba walks, and strategic initiatives focused on safety, quality, delivery, and cost.
  • Prepare and maintain engineering standards and documentation to guide plant operations and support budgeted productivity goals.
  • Lead development of process tools including Takt analysis, precedence diagrams, operator standard work, training and visual aids.

What You'll Bring

  • Bachelor's degree in Industrial Engineering.
  • Minimum of 4 years of industrial engineering experience with at least 2 years in manufacturing process design and improvement.
  • Proven track record of implementing cost-saving changes and space/utilization improvements without compromising product quality.
  • Fluency in both Spanish and English (preferred)
  • Strong command of industrial engineering tools to balance labor, materials, and information flows using Lean manufacturing methodologies.
  • Ability to apply statistical analysis, problem-solving, and planning techniques to optimize systems and reduce waste.
  • Demonstrated leadership in driving continuous improvement and cultural change within manufacturing environments.
  • Strong technical writing and communication skills, with the ability to present complex concepts clearly.
  • Expertise in CAD, spreadsheets, word processing, and presentation software.
  • Creative mindset for developing efficient processes and solutions in a fast-paced environment.
  • Knowledge of manufacturing processes used in the production of window treatment products is preferred.

Carex Consulting Group is an equal opportunity employer. We are committed to equal employment opportunity regardless of race, color, ancestry, religion, sex, national origin, sexual orientation, age, marital status, disability, gender identity, or Veteran status.

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