Controls Engineer

1 week ago

Philadelphia, Pennsylvania, United States London Approach Full time $100,000 - $120,000 per year

We are seeking a skilled
Controls Engineer
to lead modernization and automation initiatives across our warehouse and manufacturing operations. This role is ideal for a hands-on engineer with deep knowledge of
HMI and PLC systems
—particularly
Siemens and Rockwell/Allen-Bradley
—who thrives on optimizing efficiency, reliability, and scalability within industrial environments.

As part of a growing engineering and operations team, you'll be responsible for designing, implementing, and supporting automated control systems that drive warehouse modernization and continuous process improvement.

Key Responsibilities

  • Design, program, and troubleshoot
    PLC and HMI systems (Siemens S7, Allen-Bradley ControlLogix, CompactLogix, FactoryTalk, WinCC, etc.).
  • Lead
    automation projects
    from concept through commissioning, including hardware design, software development, system integration, and documentation.
  • Collaborate with maintenance, operations, and IT teams to
    implement new control strategies
    for warehouse modernization and process improvement.
  • Integrate industrial control systems with
    SCADA, MES, or data acquisition platforms
    to enhance visibility and performance tracking.
  • Perform
    system upgrades and migrations
    from legacy platforms to current automation standards.
  • Conduct
    root-cause analysis and troubleshooting
    for electrical and control issues.
  • Support startup, testing, and
    commissioning of new automated equipment
    and retrofits.
  • Ensure systems adhere to
    safety, compliance, and reliability standards
    (NFPA, OSHA, UL, CE).
  • Provide
    training and technical documentation
    for operators and maintenance teams.

Qualifications

  • Bachelor's degree in Electrical Engineering, Mechatronics, Industrial Automation, or related field (or equivalent technical experience).
  • 3–7 years of experience
    in industrial automation, controls engineering, or manufacturing systems integration.
  • Proficiency in
    PLC and HMI programming
    (Siemens Step 7 / TIA Portal and Allen-Bradley Studio 5000 / FactoryTalk View).
  • Strong understanding of
    industrial networks
    (EtherNet/IP, Profibus, Profinet, Modbus, etc.).
  • Experience with
    VFDs, servos, sensors, and industrial I/O systems
    .
  • Hands-on experience in
    automation design, commissioning, and troubleshooting
    within manufacturing or warehouse environments.
  • Excellent analytical, problem-solving, and project management skills.
  • Ability to read and modify
    electrical schematics and control panel layouts
    .

Preferred Experience

  • Familiarity with
    robotics integration
    , material handling, or conveyor systems.
  • Experience with
    SCADA platforms
    or data-driven automation analytics.
  • Knowledge of
    Industrial IoT (IIoT)
    and warehouse digitalization technologies.
  • Exposure to
    AutoCAD Electrical
    or EPLAN for control panel design.

Compensation & Benefits

  • Base salary up to
    $115,000
    , depending on experience.
  • Performance bonus potential.
  • Comprehensive health, dental, and vision insurance.
  • 401(k) with company match.
  • PTO and paid holidays.
  • Relocation assistance may be available for qualified candidates.

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